King Kutter 999998 Operation And Parts Manual Download Page 1 | Manualshive

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PO Box 1200
305 Commerce Drive
Winfield, Alabama 35594

ROTARY MOWER

OPERATION AND PARTS

MANUAL

Part No 999998

www.kingkutter.com

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Summary of Contents for 999998

Page 1: ...PO Box 1200 305 Commerce Drive Winfield Alabama 35594 ROTARY MOWER OPERATION AND PARTS MANUAL Part No 999998 www kingkutter com...

Page 2: ......

Page 3: ...y proper care and op eration can you expect to receive the service and long life designed and built into it Sometime in the future your mower may need new parts to replace those that are worn or broke...

Page 4: ...e damaged or worn which under contin ued operation would cause damage wear to other parts or cause a safety hazard Return the equipment or parts to the authorized King Kutter dealer from where it was...

Page 5: ...y Training 12 Operational Safety 14 Transportation Safety 16 Attaching To Tractor 17 Sizing PTO 19 Operating Instructions 20 Maintenance 22 Maintenance Safety 23 Safety Decal s And Locations 24 PTO Sh...

Page 6: ...voided could result in serious injury or death This signal word is to be limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded WARNING...

Page 7: ...hey have read this manual and have developed a thorough understanding of the safety precau tions and of how it works Review the safety instructions with all users annually This equipment is dangerous...

Page 8: ...the nuts on the bolts but at this time DO NOT TIGHTEN THEM Allow the lift arm braces to ro tate forward and rest against the installed lift arm See Figure E STEP 6 Install the long top mounting bolt b...

Page 9: ...t arm bracket See Figure I Install washer and nut Place the lift pin in the larger of the 2 holes on the lift arm brace and loosely attach the lift arm Finally insert bolt nut and washer to lower sect...

Page 10: ...10 Figure E Figure F Figure G Figure H Figure I Figure J...

Page 11: ...to Step 3 STEP 3 Fill gearbox using multi purpose gear oil through top 1 2 fill hole until gear oil is level with lower 1 8 hole STEP 4 Replace both the 1 2 pipe plug located at top of gear box and 1...

Page 12: ...d the manual for your tractor before assembly or operating to acquaint yourself with the machines If this machine is used by any person other than you or is loaned or rented it is the rotary mower own...

Page 13: ...us injury of even death could result from fal ling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor Clear area to be cut of stones branche...

Page 14: ...tors being knocked off the tractor by low hanging limbs and then being run over by the mower Accidents are most likely to occur with machines that are loaned or rented to someone who has not read the...

Page 15: ...be knocked off the tractor and then run over by the rotating blades The rotating parts of this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid...

Page 16: ...n most localities However some localities prohibit their use Local laws should be checked for all lighting and marking requirements At all times when driving the tractor and equipment on the road or h...

Page 17: ...t and tractor PTO out put shafts some combina tions may require PTO shafts to be shortened as described by the following steps STEP 3 Raise and lower rotary mower in order to locate the shortest dista...

Page 18: ...aft has less than a 6 inch overlap DO NOT USE Contact your authorized King Kutter Dealer NOTE If the PTO shaft length is too long go to SIZING PTO SHAFT page 19 STEP 8 Apply any multi purpose grease t...

Page 19: ...off the same amount Figure 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft section STEP 4 Use a file to deburr PTO shafts Clean up all chips burrs and filings from both ends of the PTO shaft Note I...

Page 20: ...or hidden objects your mower should be set to the highest position that will give the desired cutting height By setting your mower up this way you reduce blade wear and stress to the mower Mowing at...

Page 21: ...r running lower rotary mower into working position STEP 4 With the tractor at idle RPM engage PTO and slowly advance throttle to 540 PTO RPM NOTE Rotary mower designed to run at 540 PTO RPM only STEP...

Page 22: ...M 2 NOTE Use only a grade Type II tube grease 3 Before each use check to make sure all safety features are installed and work ing properly 4 Keep blades sharp and balanced at all times When replacing...

Page 23: ...y installed to ensure unit is in safe condition When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service After servicing...

Page 24: ...with the various safety signs the type of warning and the area or particular function related to that area that re quires your SAFTY AWARENESS REMEMBER If safety signs have been damaged removed becom...

Page 25: ...25 1...

Page 26: ...26 2 3...

Page 27: ...27 4 5...

Page 28: ...28 6 7 MODEL NO DESCRIPTION SN XXXXXXXXXX 8...

Page 29: ...1060 151040 151040 4 Female Tube End Yoke 151070 151050 151050 5 Tractor End Yoke 151055 151035 151035 6 Inner Tube 14 Series 151092 151090 151090 7 Outer Tube 14 Series 151093 151091 151091 8 Cross K...

Page 30: ...50 151070 4 Inner Tube 151092 151090 151092 5 Slip Clutch Assembly 6 Male Tube End Yoke 151065 151045 151065 7 Outer Tube 151093 151091 151093 8 Tractor End Yoke 151055 151035 151055 9 Quick Disconnec...

Page 31: ...with Compression Bolts Pkg 8 500140 500140 2 Flanged Yoke 196006 196011 3 Sleeve 196005 196005 4 Clutch Plate 196008 196003 5 Friction Hub 196004 196007 6 Slip Clutch Lock Bolt 147350 147350 7 Slip Cl...

Page 32: ...310073 8 PTO Shaft w Shear Pin 147022 147022 147029 147029 147034 147034 147034 147034 8 PTO Shaft w Slip Clutch 147129 147129 147134 147134 147134 147134 9 Lift Arms 310087 310088 310088 310088 31009...

Page 33: ...0081 6 Gear Box 184065 184080 7 Lift Arm Brace 310080 310080 8 PTO Shaft 147134 147134 9 Lift Arm Assembly 403656 403656 10 Cat 2 Lift Pins Pkg 2 500002 500002 11 Swivel Yoke Assembly 403455 403455 12...

Page 34: ...ace 310619 310619 310609 310609 7 PTO Shaft 147134 147134 147248 147248 8 Lift Arm Assembly 403658 403658 403658 403658 9 Swivel Yoke Assembly 403402 403402 403402 403402 10 Cat 2 Lift Pins Pkg 2 5000...

Page 35: ...0 184080 6 PTO Shaft 147029 147148 147148 147148 147148 147248 7 Pull Tongue Assembly 403648 403648 403648 403648 403648 403648 8 Axle Cuff 320160 320160 320160 320160 320160 320160 9 Stump Jumper 403...

Page 36: ...Ratchet Jack 195170 195170 5 Gear Box 184065 184080 6 PTO Shaft 147248 147248 7 Pull Tongue Assembly 403658 403658 8 Axle Cuff 320160 320160 9 Swivel Yoke Assembly 403403 403403 10 Blade Carrier 4030...

Page 37: ...n FIG 3 2 There are 3 white tabs around the cover as shown in G in FIG 4 You must line up cover slots and tabs as shown in FIG 4 F G Take a screwdriver and press against the tabs one at a time with do...

Page 38: ...38 BONDIOLI COVER REMOVAL EUROCARDAN SERIES 4 COVER REMOVAL LA MAGDALENA COVER REMOVAL FIGURE 1 FIGURE 2 FIGURE 5 FIGURE 3 FIGURE 4...

Page 39: ...ing E in FIG 4 at point D in FIG 4 you must pry under ring and re move it it will just slide down shaft unless you take PTO apart then apply pres sure against cover A in FIG 1 in the direction of arro...

Page 40: ...40 40 HP GEARBOX...

Page 41: ...155005 155005 8 Input Gear 185007 185010 185010 9 Input Shaft 186010 186010 186005 10 Bearing NSK 6207 155010 155010 155010 11 Housing 129010 129010 129010 12 Output Shaft 185005 185006 185006 13 Spa...

Page 42: ...42 60 HP GEARBOX...

Page 43: ...Input Gear 185015 185026 8 Input Shaft 186020 186015 9 Housing 129020 129020 10 Gear Output 185035 185035 11 Bearing Race Output Timken 363 155035 155035 12 Bearing Output Timken 368 155040 155040 13...

Page 44: ...44 80 HP GEARBOX...

Page 45: ...55015 7 Bearing Input Timken LM603049 155020 8 Spacer 9 Input Gear 185015 10 Snap Ring 131025 11 Input Shaft 186040 12 Gear Output 185035 13 Bearing Race Output Timken 362A 155037 14 Bearing Output Ti...

Page 46: ...r in writing of any defect in material or workmanship within ninety 90 days following the date of pur chase In no event will King Kutter be liable under this warranty unless written notice is received...

Page 47: ...47...

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