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ADJUSTMENTS & OPERATION

Feed and Thread Selection

To set the desired feed rate and thread selection, it may be necessary to

change the gear configuration, refer to charts in Fig’s.3, 4, 5A & 5B. 36

feed speeds are possible in either the longitudinal or cross direction Fig.

5A. Once you have determined the job at hand (feed speed and thread),

place the selector knobs (A -D) Fig.15 in the appropriate positions.

If you desire Metric Threads, mm change gears must be installed as 

indicated in chart Fig.4 and as described below.

Change gears

To obtain metric threads the proper change gears must be installed inside

the left side cover. Remove the 2 lock nuts which hold the left side cover

to the headstock and then remove the side cover. 

Before changing gears, determine the threads per mm desired and look at

which gear configuration is needed, see chart Fig.4 as reference. The

large middle gear (A) Fig.16 is the only gear which does not get 

interchanged. To replace the top gear (B), remove nut (C) which holds it in

place. Replace with appropriate gear and secure with nut. To replace the

bottom gear (D), remove gear cap screw (E). Once the change gears are

in place, reposition the side cover and lock it using the same lock nuts

removed previously.

Automatic Power Feed- Longitudinal or Cross Feed 

The power feed lever (A) Fig.17 is used to engage either the longitudinal

or cross feed. This lever has a safety interlock to prevent accidental

engagement of the half nuts when the lathe is in feed mode. There are 3

positions; the upper position engages the power longitudinal feed, the

lower position engages the power cross feed and the center position is the

disengaged position.

Make sure the correct gear configuration is set as shown in charts Fig.3,

4, 5A & 5B. Place the feed/thread selector to ANY position and make sure

the thread cutting engagement lever (B) is disengaged before operating.

Thread Cutting Operation

In order to obtain the desired thread, all change gears must be installed in

accordance to the thread charts. Failure to do so will give incorrect

threads.

Move the thread cutting engagement lever (B) Fig.17 downwards, this will

make it engage with the leadscrew for longitudinal travel of the carriage.

Make sure the power feed lever (A) is disengaged (in neutral position)

before operating the thread cutting engagement lever (B), note: a safety

interlock prevents accidental engagement of the half nuts when the lathe

is in feed mode. 

FIGURE 15

FIGURE 16

FIGURE 17

Thread Cutting Dial Operation

The thread cutting dial is used to engage the half nuts with the

leadscrew in the same thread that has been previously cut.

Please note: Use any line of the dial for even pitches of threads,

but for odd pitches of threads you must use the same starting

line. 

Example: When cutting a shaft with 10 T.P.I., engage the half

nuts at any number on the thread dial, when creating an odd

pitch, if you start the cut using 1 or a 3, continue to use the 1 or

the 3 until the thread is finished. See Fig.7.

Summary of Contents for KC-1440ML

Page 1: ...INSTRUCTION MANUAL MODEL KC 1440ML COPYRIGHT 2003 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 14 X 40 GEARHEAD METAL LATHE...

Page 2: ...the date the product was purchased at retail and that each product is free from defects in materials Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or acciden...

Page 3: ...rings watch because they could get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Roll up long sleeves above the elbows 12 ALWAYS WEAR SAFE...

Page 4: ...T IN INJURY FROM SHOCK OR FIRE THIS METAL LATHE MUST BE GROUNDED IF NOT PROPERLY GROUNDED THIS METAL LATHE CAN CAUSE ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS TO AVOID SHOCK OR FIRE IF...

Page 5: ...manual before operating your lathe This machine is equipped with 2 V belts from the motor to the lower rear pulley It is advisable to check the belt tension before starting the metal lathe There shou...

Page 6: ...e power longitudinal feed the lower position engages the power cross feed and the center position is the disengaged position The thread lever 12 is used to engage the half nuts when threading The top...

Page 7: ...rts in this manual for reference purposes in case one or many plates have been damaged and are no longer readable FIGURE 6 8 Step Spindle Speed Chart FIGURE 3 Inch Thread Pitch Chart FIGURE 5B Feed Ra...

Page 8: ...s must be followed every time 1 The chuck jaws are numbered ex 3 jaw chuck 1 2 3 and must be placed in numerical order into the chuck 2 If the chuck jaws are to be removed you must replace them in the...

Page 9: ...o place at the desired height and angle The tool post can pivot 3600 for various cutting situations To pivot the tool post assembly loosen lock nut B and pivot tool post retighten lock nut The tool po...

Page 10: ...y interlock to prevent accidental engagement of the half nuts when the lathe is in feed mode There are 3 positions the upper position engages the power longitudinal feed the lower position engages the...

Page 11: ...ation points illustrated below Note Headstock lubrication point 1 After running for the first 3 months change the oil Change oil once a year after first initial oil change To drain oil from the headst...

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