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Kinder Concept KCDW MN2 Series, Installation And Maintenance Instructions Manual

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Kinder Concept KCDW MN2 Series Installation And Maintenance Instructions Manual Download Page 2

CONTENTS

Section 1

Information and Requirements

PAGE

1.0

Appliance Information

3

1.1

Conditions of Installation

4

1.2

Flue and chimney suitability

4

1.3

Fireplace / surround suitability

5

1.4

Shelf position

5

1.5

Chimney inspection

5

1.6

Fire place opening / catchment space

6

1.7

Fitting to Metal Flue Boxes

8

1.8

Hearths

8

1.9

Spillage Monitoring System

8

1.10

Tactile / Physical Barriers

9

Section 2

Installation of Fire

2.1

Unpacking the fire

9

2.2

Installing the fire box

10-18

2.3

Preparation of the fireplace opening

11

2.4

Gas tightness and inlet pressure (Manual Control models)

19

2.5

Gas tightness and inlet pressure (Remote Control models)

19

Section 3

Assembling Fuel Bed and Commissioning

3.1

Assembling the ceramics and fuel bed

20-22

3.2

Lighting the appliance (Remote Control model)

23-24

3.3

Lighting the appliance (Manual Control model)

25

3.4

Fitting the Concept Fascia

26

3.5

Checking for clearance of combustion

26

products

Section 4

Maintenance

4.1

Removal of the Burner Assembly (Manual)

27

4.2

Removal of the Piezo Igniter

27

4.3

Removal of the Control Tap

28

4.4

Removal of the Oxy-Pilot Assembly

28

4.5

Removal of the Burner Assembly (Remote)

28-29

4.6

Removal of the Remote Gas Valve

29

4.7

Repacing the Oxy-Pilot Assembly

29-30

4.8

Removing the Batteries

30

This appliance is manufactured by :-

BFM Europe Ltd, Trentham Lakes, Stoke-on-Trent, ST4 4TJ

2

Summary of Contents for Concept KCDW MN2 Series

Page 1: ...RATIVE FUEL EFFECT GAS FIRE Installation and Maintenance Instructions Hand these instructions to the user Model No s KCDW RN2 KCDW MN2 are only for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I E ...

Page 2: ...s 19 2 5 Gas tightness and inlet pressure Remote Control models 19 Section 3 Assembling Fuel Bed and Commissioning 3 1 Assembling the ceramics and fuel bed 20 22 3 2 Lighting the appliance Remote Control model 23 24 3 3 Lighting the appliance Manual Control model 25 3 4 Fitting the Concept Fascia 26 3 5 Checking for clearance of combustion 26 products Section 4 Maintenance 4 1 Removal of the Burne...

Page 3: ... Gross Heat Input 4 2 kW Cold Pressure All models 20 0 1 0 mbar Ignition RC Models 9V Battery Generator MC Models Push Button Piezo Electrode Spark Gap 4 5mm Nominal Packed Weight 20 0 kg Fire box Dimensions with trim fitted Width with standard trim 605mm Height with standard trim 610mm Depth overall without fender 73mm Depth Flush fit from mounting face to rear 250mm Gas Connection 8mm Compressio...

Page 4: ...lues 7 IS 813 1996 Domestic Gas Installation Republic of Ireland No purpose made additional ventilation is normally required for this appliance when installed in G B When Installing in I E please consult document I S 813 1996 Domestic Gas Installation which is issued by the National Standards Authority of Ireland If installing in Northern Ireland please consult local building regulations Any purpo...

Page 5: ...ore than 150mm the distance between the fire and the shelf must be increased by 15mm for every 25mm of additional over hang over 150mm 1 5 FLUE CHIMNEY INSPECTION Before commencing installation a flue or chimney should be inspected to ensure that all the following conditions are satisfied 1 Check that the chimney flue only serves one fire place and is clear of any obstruction Any dampers or regist...

Page 6: ...ied out during commissioning of the appliance 1 6 FIRE PLACE OPENING AND CHIMNEY CATCHMENT SPACE The front opening of the fire place must be between 400 and 450 mm wide and between 550 and 570mm high If the opening exceeds these dimensions then a surround must be constructed from suitable non combustible material to produce a correct size opening Any surround must be suitably sealed to the fire pl...

Page 7: ...e fig 2 Opening Width mm Minimum Depth Required mm 400 minimum opening width 298 410 392 420 285 430 280 440 273 450 maximum opening width 269 For example if the appliance was to be fitted into a 400mm wide opening the depth required would be 298mm See fig 2 below for explanatory diagram Fig 2 7 Opening Width e g 400mm Depth Required e g 298mm minimum ...

Page 8: ...60mm and a minimum projection of 300mm forwards from the fire opening If Fitting Into a Hole in the Wall Installation This appliance must only be installed at a minimum height of 225mm above the floor level measured from the bottom edge of the 4 sided trim e g above the level of the carpet or floor covering Also see section 1 10 Tactile Barriers 1 9 SPILLAGE MONITORING SYSTEM This appliance is fit...

Page 9: ...tomers safety and in accordance with BS 5871 2 the fitting of a hearth panel or physical barrier should be carried out Should this advice not be followed however please give consideration to the safety of the occupants in the room to which the appliance is installed Any hearth panel or physical barrier that is fitted should project a mnimum of 300mm forwards from the fire opening and 150mm either ...

Page 10: ...ion book and Installation book 2 2 INSTALLING THE FIRE BOX Establish which type of flue you are intending to install the fire in to 225 x 225mm 9 inch x 9 inch brick built chimneys 175mm 7 inch diameter lined brick or stone flue insulated pre fabricated metal flue box to BS 715 BS EN 1856 2 A spillage test must always be carried out to check satisfactory clearance of flue products regardless of th...

Page 11: ... Fig 4 below If installing into a conventional opening with a hearth panel create an opening as shown in Fig 5 below Fig 4 Hole in the Wall Installations Fig 5 Conventional Installations Minmum 225mm See Fig 2 on page 7 Min 550mm Max 570mm See Fig 2 See Fig 2 on page 7 Min 550mm Max 570mm See Fig 2 50mm 300mm Minimum 760mm Minimum 11 ...

Page 12: ... from the firebox Unscrew the burner retaining screw as shown below in Fig 7 and lift the burner engine clear of the firebox Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening then slide it back into position Check that the fire box flange fits flush to the sealing face of the fire surround or wall with no gaps present Fig 7 12 Glass Panel Retaini...

Page 13: ... from the firebox Unscrew the burner retaining screw as shown below in Fig 9 and lift the burner engine clear of the firebox Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening then slide it back into position Check that the fire box flange fits flush to the sealing face of the fire surround or wall with no gaps present Fig 9 13 Glass Panel Retaini...

Page 14: ...be no soldered joints within the firebox See fig 10 11 below for suggested concealed pipe layouts Fig 10 Position of gas supply for RC variants Fig 11 Position of gas supply for MC variants Note Before breaking into the gas supply a pressure drop test should be carried out to establish that the existing pipework is sound Carefully withdraw the fire box from the opening to enable the gas supply and...

Page 15: ...ed Failure to seal these inlet apertures could lead to flame reversal which in turn will damage the burner and control systems of the product Fig 12 below shows the location of the gas supply inlet apertures that require sealing Fig 12 PLEASE NOTE Seal off unused gas inlet apertures as shown BFM EUROPE LTD WILL NOT BE LIABLE FOR GUARANTEE CLAIMS THAT ARE AS A DIRECT RESULT OF THE UNUSED GAS INLET ...

Page 16: ...y be necessary to bend over the lower fixing eyes after screwing them fully in to the rear of the fireplace opening i Uncoil the two fire fixing cables and thread one end of each of the cables through one of the two holes on each side of the flue outlet shroud j Position the fire carefully on the protected surface of the hearth and reach into the fire opening Thread each of the cables vertically d...

Page 17: ...the wall it does not need to be compressed Check that there are no gaps behind the seal n With the fire securely in place if a concealed gas connection has been made through either of the access holes in the sides of the fire the holes should be closed around the pipe to prevent leakage of air through the gap around the pipe see page 13 for further details o Refit the burner Fit the retaining scre...

Page 18: ... in rear of fire opening the firebox can be secured to the fire surround using four screws and wall plugs not provided Below fig 15 is a diagram to indicate the hole cen tre positions available on the firebox to facilitate the screw fixing to the fireplace surround Fig 15 18 532mm 260mm 37mm Firebox Mounting Flange 425mm ...

Page 19: ...e pressure test point screw Check the pressure test point screw for gas tightness with the appliance turned on using a suitable leak detection fluid or detector 2 5 GAS TIGHTNESS AND INLET PRESSURE REMOTE CONTROL MODELS a Remove the pressure test point screw from the inlet elbow and fit a manometer b Turn on the main gas supply and carry out a gas tightness test c Depress both the round buttons on...

Page 20: ...e cut out positions for each log Fig 16 b Position the log piece marked B on it s underside in the position shown below in Fig 17 ensuring the log is positioned on the cut out shown in the ceramic base panel Fig 17 20 NOTE The position of the fuel bed components are critical to the performance of the product Therefore please ensure that the fuel bed components are positioned as described in the fo...

Page 21: ...n below in Fig 18 Fig 18 d Check logs A B C have been positioned in the correct cut outs in the ceramic base as indicated below Fig 19 21 C A C NOTE PLEASE ENSURE THE FUEL BED HAS BEEN CORRECTLY LAID OUT AS INDICATED ON FIG 16 17 18 BEFORE PROCEEDING TO COMMISION THE PRODUCT B ...

Page 22: ...g on the appliance When replacing these articles we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags clearly labelled as RCF waste RCF waste is classed as a stable non reactive hazardous waste and may be disposed of at a landfill licensed to accept such waste Protective clothing is not required when handling these articles but we recommend you fol...

Page 23: ...d Switch the main valve knob to the OFF position Image above shows MAIN VALVE knob set in the OFF position e Press and hold the STAR button and UP button on the remote hand set simultaneously see Fig 21 overpage for image of handset f The valve will then emit an audible beep and commence its ignition sequence When the pilot flame has been established the control will continue to beep whilst the th...

Page 24: ...lot flame will remain lit If you wish to turn off the fire altogether press the STAR OFF button AFTER THE PILOT FLAME HAS BEEN EXTINGUISHED IF YOU WISH TO RE LIGHT THE APPLIANCE YOU MUST WAIT AT LEAST THREE MINUTES BEFORE TRYING TO RE LIGHT THE FIRE h Should the handset be misplaced you can turn the fire off by switching the ON OFF switch to the OFF position 24 STAR OFF button UP button DOWN STAND...

Page 25: ...sition and the main burner will light d Turn the control knob clockwise to the low position and the gas input will be reduced to the minimum setting e Slightly depress the control knob and turn to the pilot position the main burner will go out but the pilot will remain lit f Slightly depress the control knob and turn to the off position the pilot will now be extinguished WARNING If the fire goes o...

Page 26: ...ully lined d If spillage persists the flue is not functioning correctly and a fault exists If after investigation the fault cannot be traced and rectified the fire must be disconnected from the gas supply and expert advice obtained e If there is an extractor fan fitted any where in the vicinity of the appliance the spillage test should be repeated with the fan running on maximum and all interconne...

Page 27: ... fascia out of the way and put it in a safe location Remove the loose log pieces from the fuel bed Remove the front ceramic from the rail Unscrew the 4 screws which retain the glass brackets and remove the glass panel 4 1 3 Isolate the gas supply and remove the inlet pipe from the appliance inlet elbow Unscrew and remove the screw which retains the burner Remove the burner assembly from the fire 4...

Page 28: ...bly Note Because this appliance is fitted with an atmosphere sensing Oxy Pilot it is not possible to replace the thermocouple separately because the thermocouple position is factory set to a tight tolerance Any replacement of parts on the pilot requires a complete new pilot assembly 4 4 1 Prepare work area lay down dust sheets etc 4 4 1 Remove the burner assembly as in section 4 1 4 4 2 Unscrew an...

Page 29: ...the burner assembly as in section 4 5 4 6 4 Remove the valve retaining screws at the front below the valve Disconnect the gas supply and remove the 4 off burner retaining screws The entire burner and gas valve train can then be lifted clear Disconnect pilot main and injector pipes and disconnect the wiring loom thermocouple and ignition wire the valve can then be removed Re assemble in reverse ord...

Page 30: ...place the Concept fascia from the product and put it in a safe location NB The handset uses one LR61 9v and should be replaced by removing the cover on the rear of the handset ENSURE THE BATTERIES ARE CONNECTED TO THE CORRECT POLARITY POSITVE NEGATIVE PARTS SHORTLIST Replacement of parts must be carried out by a competent person such as a CORGI registered gas installer The part numbers of the repl...

Page 31: ...ccuracy of illustrations and descriptions contained in this book cannot be guaranteed Part No B 110230 Issue 1 BFM Europe Ltd Trentham Lakes Stoke on Trent Staffordshire ST4 4TJ www bfm europe com Telephone General Enquiries 01782 339000 Telephone Service 08700 101187 31 ...

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