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4

2 PIECE VEHICLE POSITIONING JACKS

50

FAN

Unpacking 

When unpacking the Vehicle Positioning Jack, carefully inspect each component for damage that may have occurred during transit.  
1. Check for any missing or damaged components and report these to the supplier for instructions.
2. Ensure all packaging materials are disposed of as per your local council guide lines.

Assembly

1.  

There Vehicle Positioning Jacks, come fully assembled. No assembly is required!

 

Bleeding / Venting Trapped Air 

Note:

 Before use, the Hydraulic system of the Vehicle Positioning Jacks, may need to be purged. Some air may intrude in the 

hydraulic system due to movement during shipping. Air bubbles can become trapped inside the hydraulic system, preventing the 
jack from functioning or reducing its efficiency, thereby reducing the efficiency of the jack.
Purge air from the system if efficiency drops.
1.  

Once the product is assembled, open the Release Valve (4) by rotating it 1-1/2 turns, counter-clockwise (Fig 1).

2.  

Using the foot pedal (2), rapidly pump continuously 15-20 full strokes to purge air from the hydraulic system (Fig 2).

3.  

Close the Release Valve (4) clockwise until tight (DO NOT over-tighten) (Fig 3).

4. 

If the Vehicle Positioning Jacks, (4) does not feel like it is operating correctly, repeat the above process until all air has 
been purged from the system. If the problem continues contact Kincrome Customer Service. 

Adding Hydraulic Fluid  

Checking Oil Level & Adding Oil  -  

a. Ensure your work area and vehicle positioning jack is clean and free of dirt and debris before checking & adding oil. 

 

b.

 

Release the pressure by opening the Release Valve (4) by rotating it 1-1/2 turns, counter-clockwise (Fig 4).  

c. Remove filler screw (Fig 5) with a phillips head screw driver (not supplied) and add high quality hydraulic oil such as 
Kincromes’ K12400 (HYDRAULIC JACK OIL 500ML) until the oil reaches the bottom of the filler screw (Fig 6).

 

d. Reinstall the filler screw removed in the previous step. (Fig 5)

Caution: 

Do not let dirt get into the system, wipe the area clean around the filler plug, to prevent and dirt falling in.

 

e

Bleed system - refer to “Bleeding/Venting Trapped Air” above.

Fig.1

Fig.2

Fig.3

Fig.4

Fig.5

Fig.6

Summary of Contents for K12101

Page 1: ...IONINGJACKS STEEL FRAME CONSTRUCTION 300MM WHEEL WIDTH CAPACITY ADJUSTING RANGE 345MM 625MM K12101 2 Piece Hydraulic Vehicle Positioning Jacks PU Castors K12104 2 Piece Hydraulic Vehicle Positioning Jacks NYLON Castors ED1 Feb 17 ...

Page 2: ...Exploded Diagram 8 Warranty 9 1 Specifications Model No K12101 K12104 Rated Capacity Each 684kg 684kg Wheel Width Capacity 300mm 300mm Adjusting Range 345 625mm 345 625mm Castor Material Construction Polyurethane PU Nylon Weight Pair 43kg 43kg Know Your Product 1 Rear Locking Swivel Castors x2 2 Pump Pedal 3 Pedal Retaining Clip 4 Pump Release Valve 5 Front Castors 6 Steel Rollers 7 Locking Pin 2 ...

Page 3: ...ts 3 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 4 Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions 5 Always wear eye protection Wear ANSI approved safety goggles 6 Have a qualified person maintain the equipment in good condition K...

Page 4: ...Using the foot pedal 2 rapidly pump continuously 15 20 full strokes to purge air from the hydraulic system Fig 2 3 Close the Release Valve 4 clockwise until tight DO NOT over tighten Fig 3 4 If the Vehicle Positioning Jacks 4 does not feel like it is operating correctly repeat the above process until all air has been purged from the system If the problem continues contact Kincrome Customer Service...

Page 5: ... the ON position Fig 14 9 Release pressure from the ram using the pump release valve 4 as locking pin will hold the weight Note It is not recommended that you leave the ram pressurised while not in use as it may lead to premature failure 10 Repeat steps 1 8 on the remaining wheels you wish to lift 11 Once the vehicles wheels are raised on both sides or all four wheels and the rear castors 1 are no...

Page 6: ...s Kincromes K12400 HYDRAULIC JACK OIL 500ml 5 Lubricate the hydraulic piston linkage and foot pedal with a light machine oil 6 Lubricate the castors and axles with bearing grease 7 Clean all the surfaces regularly and maintain all labels and warnings on the vehicle positioning jacks 8 Clean the castors regularly to ensure they are free from dirt etc before use Doing so will prevent possible damage...

Page 7: ...me customer Service Pump unit will retract completely 1 Air trapped in the system 2 The reservoir could be overfilled or low on hydraulic fluid 1 Open the release valve 4 Pump the pump peddle 2 a couple of full strokes Close the release 2 Check the fluid level is correct Do not overfill Ram will not fully extend Low on hydraulic fluid 1 Check that oil level is correct 2 Check oil with ram fully re...

Page 8: ...K12100 15 Right Frame 1 K12100 6 Roller 2 K12100 16 Hook 1 K12100 7 Raceway Lock Screw 8 K12100 17 Washer for Hook 1 K12100 8 Lock Nut M12 4 K12100 18 Nut for Hook 1 K12100 9 4 Swivel Caster 1Pce PU 1 K12100 19 Seal Kit 1 K12100 9L 4 Locking Swivel Castor 1PCE PU 1 K12100 20 4 Swivel Caster 1Pce NYL 1 K12100 10 Left Frame 1 K12100 20L 4 Locking Swivel Castor 1PCE NYL 1 PLEASE NOTE Part number K121...

Page 9: ...of purchase an authorised Kincrome service agent or one of Kincromes addresses for repair or replacement Your rights under this warranty are in addition to any other rights you have under the Australian Consumer Law or other applicable laws Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and co...

Page 10: ...www kincrome com au ...

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