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7. The BLACK cable marked “TEMP SENSOR” is designed to connect to the auxiliary battery 

to monitor the battery temperature and compensate the charging rate accordingly it is 
an optional installation step. If this is not required, the cable can be cut and insulated 
using heat shrink. NOTE: Once the cable is cut the temperature compensation cable 
can not be re-joined. To install the temperature compensation feature, install the 
terminal sensor on the negative terminal (-) of the auxiliary battery or for best results 
attach the terminal sensor directly to the top or side of the battery using a suitable 
adhesive. 

8. Optional LED Indicator - The small BROWN wire 1.5mm² marked “EXT.LED” can be 

connected to the (+) leg of a 12V LED to indicate the off / on status of the Charger, the (-) 
leg of the LED should be connected to ground. If not required it should be insulated 
with heat shrink and secured. 

9. Optional Ignition Override - The small BLUE wire 1.5mm² marked “IGNITION” is used in 

some vehicles which have smart alternators or charging systems. Usually this is not 
required and this wire can be insulated using heat shrink and secured. If this is 
required, connect this wire to a fused positive 12V ignition source. 

10. Optional Solar MPPT Input - For the connection of solar panels, connect the GREEN 

8mm² wire marked “SOLAR IN” to the positive terminal (+) of the solar panel. Ensure to 
fit a 50A fuse is installed close as possible to the solar panel. Connect the BLACK 8mm² 
wire marked “GROUND” to the negative terminal (-) of the solar panel. If a common 
ground point exists the negative of the solar panel and the “GROUND” wire of the 
Charger both (-) wires can be connected to this point. 

KADCDC25A-AND

The KADCDC25A-AND features quick connecting 50A Anderson style connectors. We 
recommend using this with our KADBWK8MMPP wiring kit for fast and easy installation. 

Alternatively you can wire your own Anderson style connectors, refer to the wiring 
diagram on page 9. Optional installation points, 6, 7 and 8 above will remain the same. 

FOR SOLAR PANEL ONLY INSTALLATION

The KickAss Charger can be used with a solar only input so you can take advantage of the 
inbuilt MPPT solar regulator. Wiring installation is the same as the above steps, however 
point 5-6, connection to a start battery and point 8, optional ignition override are not 
required. Please refer to page 10 for the wiring diagram for solar panel only installation. 

Note: The maximum solar input is 25 Amps. Any existing regulators inline with the solar 
panels should be removed or bypassed.

Once installation is completed you will need to set the battery type, please refer to 
“CHOOSING YOUR BATTERY TYPE” on page 11 to ensure your KICKASS Charger is 
operating correctly.

Summary of Contents for KADCDC25A

Page 1: ... 25 AMP DC DC CHARGER WITH MPPT SOLAR CONTROLLER USER MANUAL KADCDC25A KADCDC25A AND ...

Page 2: ...r Controller u Can charge multiple battery types Whether your battery is GEL AGM WET CALCIUM or LITHIUM u Prevent your auxiliary battery from draining your start battery Built in voltage sensing will ensure your start battery charges your auxiliary battery when the vehicle is running It will then disconnect the start battery from the auxiliary battery when the vehicle is not running u Ensure your ...

Page 3: ... fault Over voltage protection If the Charger detects voltages connected to its inputs or outputs that are too high it will shut down Over temperature protection The Charger will lower its output current if it senses that the unit will overheat Temperature compensation The included temperature sensor will measure the battery temperature and adjust current accordingly to prevent overcharging For mo...

Page 4: ...3Vdc 10 deg C to 80 deg C 150 x 120 x 40 mm Types of batteries Battery capacity range Battery operation voltage Integrated isolator cut in cut out voltage Integrated isolator ignition override on GEL AGM WET CALCIUM 75 300AH 12Vdc CUT IN 13 4V CUT IN 26 8 32V CUT OUT 12 8V CUT OUT 25 6V CUT IN 12 2 20V CUT OUT 11 9V CUT IN 24 4 32V CUT OUT 24V KADCDC25A LITHIUM 50 250AH 1 02kg 0 98kg IP67 Time del...

Page 5: ... Override Cable Ground Cable Temperature Sensor Cable KADCDC25A Stage LED Battery Type LED Battery Mode Button Charging LED Alternator LED Solar LED Mounting Slots 4 5mm Temperature Sensor Cable Output Cable Ground Cable Alt In Cable Ground Cable Solar In Cable Ground Cable Ext LED Cable Ignition Override Cable KADCDC25A AND ALT IN ALT IN ALT IN SOLAR SOLAR SOLAR OUTPUT OUTPUT OUTPUT 4 ...

Page 6: ...ys check the batteries and charging system periodically to ensure no faults occur Ensure all cabling is secure and can not be cut or broken or short circuit Battery acid is corrosive if acid comes into contact with skin or eyes please seek medical advice Never connect this to charger to mains supply We recommend fitting a 50 75 amp fuse on both the input and output sides of the charger such as the ...

Page 7: ...OUTPUT to the auxiliary battery positive terminal and ensure an inline 50A fuse is installed as close as possible to the auxiliary battery Use SKU KAMAXIFHAND or SKU KAFUSE for easy fuse installation 4 Connect the BLACK 8mm wire marked GROUND to the auxiliary battery negative terminal If a common ground point exists the negative of the auxiliary battery and the GROUND wire of the Charger both wire...

Page 8: ...on of solar panels connect the GREEN 8mm wire marked SOLAR IN to the positive terminal of the solar panel Ensure to fit a 50A fuse is installed close as possible to the solar panel Connect the BLACK 8mm wire marked GROUND to the negative terminal of the solar panel If a common ground point exists the negative of the solar panel and the GROUND wire of the Charger both wires can be connected to this ...

Page 9: ...IFHAND Kickass Inline Maxi Fuse Holder with Anderson Style Plug KADBWK8MMSC KickAss Dual Battery Wiring Kit KA8M5 A2A KickAss 8B S 5 5M Anderson Style Extension Lead AUXILIARY BATTERY 2 GREEN SOLAR 8mm 2 BLUE IGNITION OVERRIDE 1 5mm 2 BROWN EXTERNAL LED 1 5mm 5OAMP FUSE 2 RED ALTERNATOR STARTER BATTERY 8mm BLACK TEMPERATURE SENSOR 5OAMP FUSE BROWN 2 AUXILIARY BATTERY 8mm GROUND CHASIS SOLAR PANEL ...

Page 10: ... KADBWK8MMPP KickAss Plug and Play dual battery wiring kit KA8M5 A2A KickAss 8B S 5 5M Anderson Style Extension Lead AUXILIARY BATTERY 2 BLUE IGNITION OVERRIDE 1 5mm 2 BROWN EXTERNAL LED 1 5mm BLACK TEMPERATURE SENSOR KICKASS DUAL BATTERY WIRING KIT KADBWK8MMPP KICKASS 5 5M EXTENSION LEAD KA8M5 A2A KICKASS INLINE MAXIFUSE KAMAXIFHAND KICKASS INLINE MAXIFUSE KAMAXIFHAND 25 AMP FUSE MOUNT DC DC CHAR...

Page 11: ...IFHAND Kickass Inline Maxi Fuse Holder with Anderson Style Plug KA8M5 A2A KickAss 8B S 5 5M Anderson Style Extension Lead AUXILIARY BATTERY 25 AMP FUSE MOUNT DC DC CHARGER AS CLOSE AS POSSIBLE TO THE AUXILIARY BATTERY KICKASS 5 5M EXTENSION LEAD KA8M5 A2A SOLAR PANEL 2 BROWN EXTERNAL LED 1 5mm BLACK TEMPERATURE SENSOR KICKASS INLINE MAXIFUSE KAMAXIFHAND 10 OUTPUT SOLAR ALT IN ...

Page 12: ...rops to 12 6V BULK BULK CHOOSING THE BATTERY TYPE The default battery setting is AGM When the auxiliary battery is connected press the and hold the mode button for 5 seconds or until the battery light starts flashing then select from either GEL AGM WET CALCIUM or LITHIUM and wait for the battery light to stop flashing your selection will now be saved 1 2 3 4 MODE BATTERY TYPE WET GEL AGM CALCIUM LIT...

Page 13: ...25 6 Volts 25 6 26 6 Volts 26 8 Volts OFF Flash 1 sec on 5 sec off Flash 1 sec on 1 sec off Solid on Alternator LED indicator with ignition override wire connected Alternator voltage 12V Alternator voltage 24V Alternator LED 0 8 Volts 9 11 8 Volts 11 9 12 1 Volts 12 2 Volts 12 16 Volts 18 23 6 Volts 23 8 24 2 Volts 24 4 Volts OFF Flash 1 sec on 5 sec off Flash 1 sec on 1 sec off Solid on Solar LED...

Page 14: ... Output open circuit or dead battery Check solar panel open circuit voltage Check solar input connection Check vehicle battery voltage Check alternator input connection Check output cable connection Check auxiliary battery voltage Check auxiliary battery voltage cable connections S2 LED S3 LED S4 LED KickAss constantly updates frequently asked questions troubleshooting videos and specifications ple...

Page 15: ...14 KickAss constantly updates frequently asked questions troubleshooting videos and specifications please visit www kickass com au for the most up to date information NEED HELP ...

Page 16: ...THANK YOU FOR CHOOSING DC DC CHARGERS KICKASS COM AU For more informa on please visit us at ...

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