KGN pillinger A Operating & Maintenance Download Page 7 | Manualshive

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7

Operating & Maintenance

Dry Well Submersible Pump Set

7). Product Identification Code(s).

All KGN

Pillinger’s Dry Well Submersible Pump Sets are identified by either of the below coding

options:

•

‘P’ Number.

•

Serial Number

•

Site/job Reference.

Which are located on the set name plate.

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Summary of Contents for A

Page 1: ...Dry Well Submersible Pump Set Operating Maintenance Original Instructions Dated 10 02 2022 Revision 1 Ref OM0008 ...

Page 2: ...roduction 3 2 Warnings for the Safety of People Property 3 3 Overview 4 4 Main Components 5 5 Handling 6 6 Operating Limits 6 7 Product Identification Code 7 8 Health Safety 9 Block Prevention 8 9 10 Installation 9 12 11 Commissioning 13 12 Operation 13 14 13 Maintenance 14 15 14 General Fault Finding Guidance 15 15 UKCA Declaration of Conformity 16 ...

Page 3: ... equipment according to the Operating Maintenance instructions could invalidate the warranty as provided by KGN Pillinger No liability can be accepted for damage or operation disorders due to neglect misuse modification or use of equipment other than for its intended application This information should be read in conjunction with the manufacturers O M 2 Warnings for the Safety of People Equipment ...

Page 4: ...t level 1 One pump will operate If the level rises to level 2 the second pump will operate until the level drops The pump sets are designed and manufactured to automatically collect the product and transfer it via the pumps under the dictates of float switches or level electrodes fitted within the Stainless steel holding tank The installer operator is responsible for following the instructions and...

Page 5: ...For assistance e mail service kgnpillinger com or telephone 0208 681 0097 5 Operating Maintenance Dry Well Submersible Pump Set 4 Main Component Listing Dry Well Submersible Pump Set ...

Page 6: ...is equipment If unloading is to be carried out in a public area the appropriate Personal Protective Equipment must be worn and local safety rules must be observed and obeyed 6 Operating Limits See product pump specific operation maintenance manual for further details Noise emissions Assembled units are heavy Failure to properly lift support these sets can result in serious personal injury and or e...

Page 7: ...7 7 Operating Maintenance Dry Well Submersible Pump Set 7 Product Identification Code s All KGN Pillinger s Dry Well Submersible Pump Sets are identified by either of the below coding options P Number Serial Number Site job Reference Which are located on the set name plate ...

Page 8: ...he water to harmful gasses within any pump chamber Only those engineers trained and qualified to work with such hazards and in confined spaces should attempt any level of service or maintenance on these pumps NO SMOKING No naked flames or sparks Only qualified people may carry out maintenance service work It is the responsibility of the customer and or contractor to ensure anyone working on the eq...

Page 9: ...lly chargeable and could prove very costly 10 Installation Use the appropriate lifting equipment to handle the pump set DO NOT lift the set using the pipework Prior to installation the set should be thoroughly checked for any damage during transportation and reported immediately to KGN Pillinger and not installed The pressure booster set requires install in a ventilated dry frost free position all...

Page 10: ...f the installer to ensure that the cable and fuse MCB protection is suitably rated to accommodate the pump set and that the integrity of the main incoming supply is tested and certified prior to applying power to the set It s essential that this equipment is earth bonded to the building earth system Pre start up The pump s must not be allowed to run dry under any circumstances as overheating will ...

Page 11: ...it to the customer guaranteeing its operability in terms of performance reliability and safety 12 Operation Duty Standby These units are designed to operate on a Duty Standby basis under the dictates of either 1 Float Switches Stop Start High Level 2 Electrodes Stop Start High Level and Common The starters are interlocked so that only one pump may run at any time whether manual or auto control has...

Page 12: ...me enabled via the relative float electrode If the level continues to rise the Assist Pump will become enabled via the second float electrode The pump s will continue to run until the level falls below the stop position of the float electrode The pump duty is now alternated so that another pump becomes the duty unit next time they are called to run Should the duty pump be running and the level con...

Page 13: ... found during the service visit would be rectified at the time following verbal instruction although should we pick up on any more major faults you would be notified in writing and the work would be carried out and invoiced separately on receipt of an order from yourselves The unit is constructed using low maintenance components throughout and should not require any day to day maintenance The foll...

Page 14: ...have not moved from their pre set positions and that the pumps are operating correctly 15 General Fault Finding Guidance FAULT POSSIBLE CAUSE RECOMMENDED ACTION Pumps will not run 1 Power failure Check main isolator Check that a power supply is available prior to the control panel e g Distribution board Pump s start frequently 1 Start switching point set to low Reset the switching point higher Pum...

Page 15: ...681 0097 15 Operating Maintenance Dry Well Submersible Pump Set Disposal This product and its associated parts must be disposed of in accordance with local regulations including all packaging K G Norman Ltd t a KGN Pillinger Unit 12 Wells Pl Merstham Redhill RH1 3AS ...

Page 16: ...rman Ltd manufactured products Type A AV EV SE FSA CAT5 UPOD are produced in accordance with the below provisions laid down by the MACHINERY Directive 2006 42 EC LOW VOLTAGE Directive 2014 30 EU EMC Directive 2014 65 EU conforms to the below technical standards EN ISO 12100 2010 EN 809 A1 2009 EN 61000 6 1 2007 EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2011 EN 60204 1 2006 A1 2009 Christopher Norman ...

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