Keystoker Koker with Thermostat Installation Instructions Manual Download Page 2

Installation Instruction for Koker with thermostat 

 

Select a position on a solid level surface with direct access to a chimney.  On non-
masonry floors, use an approved fireproof floor protector under stove.  Maintain 16” 
clearance on sides of stove to combustibles.  A 2” clearance on rear and 16” clearance 
on front of stove.  Clearance from corners of stove is 8”.  See label on stove. 

 

Plumb hopper end of stove

 with level.  Hopper end of stove must be vertical. 

 

On bottom vent models, mount timer on side or rear of coal hopper. 

 

Install convection blower

 in the large square opening in the back of the stove under the 

stoker unit. Slide blower into opening approximate 1”. Screw blower into place with 4 
#10 X 1 ½”self- drilling screws provided in the ash tub. Secure the two filter brackets 
directly to the convection blower, with the two filter replacement openings towards the 
top. Secure with 4 #8 X ½” self-drilling screws. 
 

Mount hopper

 in place and fasten securely.  Reach down into bottom of inside hopper 

and bend flange of hopper into throat of stoker unit. 

 

Locate thermostat

 in an area where heat from stove can be freely reached.  Mount 

plastic wall plate of thermostat.  Connect thermostat wires to screws on lower portion of 
wall plate.  Run thermostat wires to Relay on stove and connect wires to terminals 
marked T.T. (note: color coding of thermostat wires is unimportant.)  Be sure to snap 
thermostat onto wall plate. 

 

Install stove pipe

 from stove to chimney and secure with screws.  On top vent models, 

place the non crimped end of pipe of barometric damper down onto the  6” exhaust 
outlet on stove.  Swinging door on barometric damper may face any direction; however 
the hinges must be horizontal.  

 

High chimneys or high winds could cause stove to operate inefficiently and could 
possibly damage stove mechanism.  It is therefore necessary that you install the 
barometric damper that is supplied with your stove.  All top vent stoves are required to 
use an automatic damper. 
 

Plug power cord

 into 115 volt grounded wall outlet.  Combustion motor should be 

running and you are ready to start a fire. 

 

To start a fire

, fill hopper with coal, reach in through fire door and pull coal down to 

cover entire grate area.  Place kindling (charcoal supplied) into a full sheet of 
newspaper, crumble paper, and dig kindling deep into coal in the center of grate.  Light 
newspaper with match and plug power cord into outlet.  

NEVER USE GASOLINE 

OR LIGHTER FLUID TO START FIRE

.  When kindling is burning well, place a 

few hands full of coal onto fire. 

 

Summary of Contents for Koker with Thermostat

Page 1: ...even death A carbon monoxide detector has been supplied with your stove You must plug it in Danger risk of fire or explosion Do not burn garbage gasoline drain oil or other flammable liquids Do not u...

Page 2: ...ostat Connect thermostat wires to screws on lower portion of wall plate Run thermostat wires to Relay on stove and connect wires to terminals marked T T note color coding of thermostat wires is unimpo...

Page 3: ...nually by removing combustion motor and vacuuming under grates or you may remove the bolt holding the grates and then remove the grate and proceed to vacuum Grates must be then re cemented back into t...

Page 4: ...elow 30 degrees Although glass is extremely hard and very scratch resistant it is not scratch proof The use of abrasive cleaners i e any cleaners containing grit and scouring pads i e steel wool plast...

Page 5: ...Installation Instruction for Koker with thermostat 4...

Page 6: ...2 CSA B366 m1979 ETLM 78 1 Chimney Type Minimum 6 inch diameter approved low heat residential type all fuel Chimney connector 6 inch diameter 24 gauge blue or black steel Install at least 18 inches fr...

Page 7: ...gear motor will be in continuous run but if the fire bed remains small increase the coal feed by turning white adjustment nut clock wise Under normal draft conditions when fire bed has reached its ma...

Page 8: ...nd have only a slight sideward movement Nylon cam located on gear motor To give reciprocating motion to pusher bar shown on next page Air Intake Adjustment Shutter adjusts amount of air flow through f...

Page 9: ...s The timer activates the gear motor which will cause the pusher bar to move in a reciprocating motion forcing coal onto grate The timer has a large yellow wheel that makes 1 revolution every 30 minut...

Page 10: ...re stays lit If convection blower cycles on and off often and produces too much heat ether the fire bed is too long or timer is running too long If you reduce coal feed or remove timer pins do not mak...

Page 11: ...s gear motor from pushing coal onto grate at 200 degrees If stove gets too hot this switch will turn off gear motor 2 CENTER POINTER turns convection blower on when internal air temperature reaches th...

Page 12: ...Remove both 10 24 machine screws from mounting bracket Slide gear motor out of its track toward you pusher bar will also come out with gear motor While pusher bar is out of its chute clean chute area...

Page 13: ...Installation Instruction for Koker with thermostat 12 When replacing gear motor with a new one both gear motor wires are black either wire may go to black or white wire from power supply...

Page 14: ...y If gear motor is running steady but fire is small increase coal feed See pages 6 If gear motor is not running steady check for loose wire in Thermostat or in Relay Check for broken thermostat wire b...

Page 15: ...ING OF ALL FOSSIL FUELS GENERATES CARBON MONOXIDE GASES CARBON MONOXIDE GASES ARE TOXIC CAN CAUSE SICKNESS OR BE FATAL To prevent toxic carbon monoxide gases from entering the home certain precautions...

Page 16: ...Installation Instruction for Koker with thermostat 15...

Page 17: ...receipt are required Customer must provide a credit card which will be charged for the full retail price for the product plus shipping and handling When defective part is returned to the company and f...

Page 18: ...Instruction for Koker with thermostat 17 Checklist Manual Carbon Monoxide detector Thermostat Glass cleaner Charcoal Draft Regulator Spring Handle Ash Tub Clamp and Screw PACKED BY ___________________...

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