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Keysight VXI Bus 75000 C Series, Service Manual

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Keysight E1463A 32-Channel Form C Switch Service Guide

23

Operation Verification

Verification Tests

Operation Verification

The procedures in this section are used to provide a high degree of confidence 
that the Switch Module is meeting published specifications. The Operation 
Verification tests are usually a subset of the Performance Verification tests and 
are suitable for checkout after performing repairs.

For the Keysight E1463A Switch Module, Operation Verification is performed by 
completing the Closed Channel Resistance Test as described in the Performance 
Verification test procedures (Test 2-1). This test is usually sufficient to verify that 
the instrument is meeting its specifications.

Summary of Contents for VXI Bus 75000 C Series

Page 1: ...Keysight E1463A 32 Channel 5 Amp Form C Switch Service Manual 75000 Series C...

Page 2: ......

Page 3: ...KEYSIGHT DISCLAIMS ALL WAR RANTIES EITHER EXPRESS OR IMPLIED WITH REGARD TO THIS MANUAL AND ANY INFORMATION CONTAINED HEREIN INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MER CHANTABILITY AND...

Page 4: ...perform proce dures involving cover or shield removal unless you are qualified to do so DO NOT operate damaged equipment Whenever it is possible that the safety protection features built into this pr...

Page 5: ...ly understood and met A WARNING denotes a hazard It calls attention to an operating pro cedure or practice that if not cor rectly performed or adhered to could result in personal injury or death Do no...

Page 6: ...6...

Page 7: ...Options 19 Schematics and Component Locators 19 Recommended Test Equipment 19 2 Verification Tests Introduction 21 Test Conditions and Procedures 21 Performance Test Record 21 Verification Test Examp...

Page 8: ...45 Replaceable Parts List 46 4 Service Introduction 55 Repair Strategy 55 Equipment Required 55 Service Aids 55 Troubleshooting 56 Identifying the Problem 56 Testing the Assembly 57 Self Test Error C...

Page 9: ...tch Service Guide 11 1 General Information Introduction This manual contains information required to test troubleshoot and repair the Keysight E1463A 32 Channel Form C Switch Module see Figure 1 1 Fig...

Page 10: ...ins to wear out its contact resistance will increase When the resistance exceeds a pre determined value the relay should be replaced Typically a relay should be replaced when the contact resistance ex...

Page 11: ...our protection and CAUTIONS which must be followed to avoid damage to the equipment when performing instrument maintenance or repair Relays that wear out normally or fail due to misuse should not be c...

Page 12: ...ame is to be energized via an autotransformer for voltage reduction make sure the common terminal is connected to neutral that is the grounded side of the main s supply CAPACITOR VOLTAGES Capacitors i...

Page 13: ...um voltage that can be applied to any terminal is 125 V dc 250 Vac rms The maximum current per channel or common is 5 A DC or ac rms The maximum power that can be applied to any channel or common is 1...

Page 14: ...16 Keysight E1463A 32 Channel Form C Switch Service Guide General Information Inspection Shipping Figure 1 2 Initial Incoming Inspection Guidelines...

Page 15: ...the Module to an Keysight Technologies Sales and Support Office or Service Center We recommend that you use the same shipping materials as those used in factory packaging available from Keysight Techn...

Page 16: ...he channels can be individually controlled or can be scanned Each channel uses a non latching relay and all channel Commons C are connected to the Normally Closed NC terminals following a power ON or...

Page 17: ...onent Locators Component locators and schematics for the modules are packaged with this manual Clear plastic sleeves are included for storage Recommended Test Equipment Table 1 1 lists the test equipm...

Page 18: ...20 Keysight E1463A 32 Channel Form C Switch Service Guide General Information Recommended Test Equipment...

Page 19: ...erson performing the tests understands how to operate the mainframe the switch module and specified test equipment The test procedures do not specify equipment settings for test equipment except in ge...

Page 20: ...ly and is responding to basic commands Procedure 1 Verify that the Switch Module is installed in the mainframe and that the mainframe has passed its power on test 2 Send the TST command to the device...

Page 21: ...specifications The Operation Verification tests are usually a subset of the Performance Verification tests and are suitable for checkout after performing repairs For the Keysight E1463A Switch Module...

Page 22: ...ests are sufficient to determine that the module is operating within specifications These tests are suitable for incoming inspection troubleshooting and preventive maintenance Wiring the Test Fixture...

Page 23: ...r each relay contact is 2 0 W Common to NO Measurements 1 Make Hardware Connections Turn mainframe power OFF Connect DMM leads as shown in Figure 2 2 Set DMM to measure 4 wire Ohms Turn mainframe powe...

Page 24: ...4 wire Ohms Connect DMM leads as shown in Figure 2 3 Turn mainframe power ON 2 Measure Channel 0 C to NC Resistance Send RST to Module Send CLOS nn00 nn31 to close all channels where nn card typicall...

Page 25: ...cc and CLOS nncc where nn card and cc channel omit leading zeroes in nn Example Closed Channel Resistance Test This example performs a Closed Channel Resistance Test to measure Channels 0 through 31 r...

Page 26: ...Cable between mainframe and DMM 180PRINT 3 Install E1463A Component Assembly into Mainframe 190PRINT 4 Attach Test Fixture to Component Assembly 200PRINT 5 Turn Mainframe and DMM power ON 210PRINT 5...

Page 27: ...se and Input HI leads to test fixture Path J 380PRINT TABXY 1 4 2 Connect DMM Sense and Input LO leads to test fixture C 390DISP Press Continue when connections are complete 400PAUSE 410CLEAR SCREEN 4...

Page 28: ...Continued on Next Page 680 IF J 1 THEN 690 IF I 10 THEN 700 OUTPUT Sw OPEN Cc Ph VAL I 710 ELSE 720 OUTPUT Sw OPEN Cc VAL I 730 END IF 740 ELSE 750 IF I 10 THEN 760 OUTPUT Sw CLOS Cc Ph VAL I 770 ELSE...

Page 29: ...s 970 PAUSE 980 CLEAR SCREEN 990 1000 Print measurement results 1010 1020 Format IMAGE CH DD 3X DD DDDD Ohms 3X DD DDDD Ohms 1030 PRINT TABXY 1 3 NO Contacts NC Contacts 1040 PRINT 1050 FOR I 0 TO 31...

Page 30: ...CH 16 CH 17 0 1694 Ohms 0 1848 Ohms 0 1639 Ohms 0 1569 Ohms CH 18 CH 19 0 3753 Ohms 0 5508 Ohms 0 2373 Ohms 0 2952 Ohms CH 20 CH 21 0 1295 Ohms 0 1648 Ohms 0 1257 Ohms 0 1328 Ohms CH 22 CH 23 0 1839...

Page 31: ...cked from NO to NC NO to Chassis and NC to Chassis This test uses the test fixture see Figure 2 1 The DMM used should be capable of measuring at least 1 G If the DMM indicates an overload record the r...

Page 32: ...2 2 DC Isolation Test NC C to Chassis Isolation 1 Make hardware connections as shown in Figure 2 5 2 Set DMM to 2 wire ohms 1 G range 3 Send RST to Module 4 Trigger the DMM with TRIG SGL 5 Record the...

Page 33: ..._ISOL 20 ASSIGN Dmm TO 722 30 ASSIGN Sw TO 70915 40 DISP CHR 129 50 Cc 01 Card number 60 DIM Result 2 70 PRINT Equipment Connections 80 PRINT 90 PRINT 1 Turn Mainframe and Keysight 3458A DMM power OFF...

Page 34: ...st fixture C 360DISP Press Continue when connections are complete 370PAUSE 380OUTPUT Dmm TRIG SGL 390ENTER Dmm Result 1 Continued on Next Page 400CLEAR SCREEN 410PRINT TABXY 1 1 NO C to Chassis DC Iso...

Page 35: ...t E1463A 32 Channel Form C Switch Service Guide 37 Test 2 2 DC Isolation Test Verification Tests 590END Typical Result DC Isolation Tests NC to NO Ohms 1E 38 NC to Chassis Ohms 1E 38 NO to Chassis Ohm...

Page 36: ...but not both In the Performance Test Record the Minimum or Maximum column will be blank Measurement Uncertainty For the performance verification tests in this manual measurement uncertainties are cal...

Page 37: ...________________________ City State _________________________ Phone _____________________________________ Customer __________________________ Tested by ___________________________________ Special Note...

Page 38: ...40 Keysight E1463A 32 Channel Form C Switch Service Guide Verification Tests Performance Test Record Test Equipment Record Test Equipment Used Description Model No Trace No Cal Due Date 1 2 3 4 5...

Page 39: ...l 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16 Channel 17 Channel 18 Channel 19 Channel 20 Channel 21 Channel 22 Channel 23 Channel 24 Channel 25 Channel 26 Channel 27 Channel...

Page 40: ...Channel 13 Channel 14 Channel 15 Channel 16 Channel 17 Channel 18 Channel 19 Channel 20 Channel 21 Channel 22 Channel 23 Channel 24 Channel 25 Channel 26 Channel 27 Channel 28 Channel 29 Channel 30 Ch...

Page 41: ...ervice Guide 43 Performance Test Record Verification Tests Single sided specification Minimum Maximum value does not apply Test 2 2 DC Isolation values in Ohms NO to NC NC to Chassis NO to Chassis 1 2...

Page 42: ...44 Keysight E1463A 32 Channel Form C Switch Service Guide Verification Tests Performance Test Record...

Page 43: ...s information for ordering replaceable parts for the Keysight E1463A 32 Channel Form C Switch Module Ordering Information To order a part listed in this chapter specify the Keysight Technologies part...

Page 44: ...4844 0160 4822 0160 4801 0160 4822 0160 4801 0160 4835 1 1 1 1 1 2 9 1 1 1 18 5 4 4 GP RELAY ASSEMBLY See Figure 3 1 HANDLE TOP METAL INJECTION HANDLE BOTTOM METAL INJECTION RFI STRIP FINGERS BE CU TI...

Page 45: ...1 1 4 4 4 CAPACITOR FXD 1uF 80 20 50 V CAPACITOR FXD 15uF 10 20 V DIODE ZENER 18V 5 PD 4W TC 09 IR 5UA DIODE ZENER 18V 5 PD 4W TC 09 IR 5UA DIODE ZENER 18V 5 PD 4W TC 09 IR 5UA FUSE SUBMINIATURE 4A 1...

Page 46: ...7K OHM X 9 NETWORK RES 16 DIP 680 0 OHM X 8 NETWORK RES 16 DIP 680 0 OHM X 8 SWITCH DIP ROCKER 8 1A 0 15A 30VDC ICCOMPARATOR CMOS HCT MAGNITUDE 8 BIT IC DRIVER CMOS HC LINE OCTL IC DRIVER RECEIVER CMO...

Page 47: ...3 66201 E1400 84105 E1400 84106 E1463 00201 0515 0368 0515 1375 0515 1968 1 1 1 1 2 3 2 GP RELAY ASSEMBLY EXT HANDLE KIT BOTTOM EXT HANDLE KIT TOP FRONT PANEL SCREW MACHINE ASSY M2 5 X 12MM LG PAN HD...

Page 48: ...3 4 5 6 PCA E1400 84405 E1400 45103 E1400 45104 1460 2552 1460 2553 1390 1027 E1463 66510 1252 1574 0515 0905 E1400 21204 1 1 1 1 1 2 1 2 4 4 Case Assembly Terminal Top Lever Bottom Lever Torsion Spri...

Page 49: ...Keysight Part Number Qty Part Description A1 MP1 MP2 MP3 MP4 MP5 MP6 MP7 E1400 84401 03852 01201 03852 86701 0515 2109 1390 0846 E1300 01202 E1400 44104 E1400 44105 1 1 1 1 2 1 1 1 TERMINAL MODULE CA...

Page 50: ...able 3 2 Table 3 4 Keysight E1463A Terminal Module PCA Replaceable Parts Reference Designator Keysight Part Number Qty Part Description A3 P1 P2 TB1 TB8 E1463 66510 1252 1577 0360 2391 1 2 8 TERMINAL...

Page 51: ...esignators A assembly P electrical connector plug BRK bracket PCB printed circuit board C capacitor PNL panel CR diode Q transistor CS case R resistor CVR cover RP resistor pack F fuse RT thermistor p...

Page 52: ...54 Keysight E1463A 32 Channel Form C Switch Service Guide Replaceable Parts Replaceable Parts List...

Page 53: ...uired Equipment required for the Keysight E1463A Form C Switch Module troubleshooting and repair is listed in Table 1 1 Recommended Test Equipment Any equipment that satisfies the requirements given i...

Page 54: ...errors Operator Errors Non zero error code in response to the SYST ERR command See Appendix C of the the Keysight E1463A User s Manual for Switch Module errors and causes See Appendix B of the Keysig...

Page 55: ...logical address switch is set correctly factory set at 120 Verify that the interrupt priority jumpers are set correctly factory set at level 1 Checking the Switch Module PCA Check the following Verify...

Page 56: ...e Designators Channel Relay Driver Driver Register 00 K00 U303 U301 01 K01 02 K02 03 K03 04 K04 05 K05 06 K06 07 K07 08 K08 U304 U302 09 K09 10 K10 11 K11 12 K12 13 K13 14 K14 15 K15 16 K16 U403 U401...

Page 57: ...er to Figure 4 1 Switch Module Disassembly 1 To remove the covers Remove the nine T10 Torx screws from the top cover as shown Lift the top cover off of the module Turn the assembly over and lift off t...

Page 58: ...60 Keysight E1463A 32 Channel Form C Switch Service Guide Service Troubleshooting Figure 4 13Keysight E1463A Disassembly...

Page 59: ...time After you remove a MOS or CMOS device from a module place the device onto a pad of conductive foam or other suitable holding material If a device requires soldering be sure the assembly is place...

Page 60: ...ors and Schematic Diagrams Table 4 5 lists Component Locator Diagrams and Schematic Diagrams for the Keysight E1463A Switch Module Table 4 10Component Locators and Schematics Diagrams Part Number Draw...

Page 61: ......

Page 62: ...This information is subject to change without notice Keysight Technologies 1997 2019 Printed in Malaysia Edition 3 October 2019 E1463 90011 E1463 90011 www keysight com...

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