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Assembly, Operation & Maintenence Instructions

Page 3

Important Safety Instructions 

Important 

Read the assembly instruction section and safety precautions of this booklet carefully before removing 
the contents of this carton.  If you are unsure about anything regarding your barbecue, please contact 
Kettler before operating the appliance.

1.  This barbecue is for OUTDOOR USE ONLY.  This appliance must NOT be used indoors. Follow the built-in 

dimensions for the correct clearances.

2.  Unsupervised children or pets should not be near a barbecue while cooking or during warm up or cool down.  

Ensure children or pets are kept a safe distance well away from the barbecue whilst it is in use.  Ensure that 
young children do not play with the appliance.

3.  Particular care must be taken when removing the fat tray.  Hot fats can cause serious injury.
4.  Turn all gas valves off including cylinder after use.  Do not allow build up of unburned gas.
5.  Do not use this appliance for any purpose other than what it is intended for.
6.  People with flammable clothing such as nylon etc. should keep well away from the barbecue when it is 

operating.

7.  Never leave burners on high for more than 10 minutes unless actually cooking.
8.  Always check for leaks when a gas cylinder is replaced or reconnected.
9.  In case of fat fire turn gas supply off.  Fat drip trays should be cleaned and checked before using the barbecue.   

Regular cleaning should reduce the build up of fat and food residues which is combustible and can result in a 
fat fire.  Fat fires can be prevented with diligence in cleaning your fat tray.  Damage as a result of fat fire is not 
covered by your warranty and voids it. Do not use sand, fat absorbents or kitty litter in the fat tray, line the fat 
tray with aluminium foil for easy cleaning.

10. For your safety and enjoyment, read all operating instructions before lighting.
11. Ensure that the product has adequate clearance from combustible materials.  The appliance is designed so 

that heat will not affect the trolley. All combustible materials must be kept more than 250mm from the sides 
of the barbecue and more than 1500mm above the cooking surface of the barbecue.

12. If the burner makes a hissing sound when lit, it may be burning inside.  Turn the burner off, allow to cool and 

try ignition again. Keep your barbecue protected against strong wind – if this cannot be avoided, always check 
that the burners remain alight if operating the barbecue in windy conditions.

13. This appliance is not intended for use by young children or infirm persons.
14. Do not carry out any servicing on the gas manifold of the barbecue yourself – this must only be done by 

authorised technicians.

15. We recommend that you regularly maintain your barbecue and keep it in good condition.  This can be 

achieved by following the cleaning and maintenance suggestions in this booklet.

16. Do not use or store this appliance in areas of high salt content (a marine environment) or an area with caustic 

fumes or liquids (such as a domestic pool), as these chemicals can cause the appliance materials to deteriorate 
(and void the warranty). Regular cleaning and covering with an Neo barbecue cover can help can help to 
reduce this.

17. This appliance is not suitable for mounting in a movable vehicle (boat, trailer etc). The appliance should be on 

a solid surface hardstanding when in use.

DO NOT operate this appliance before reading the instruction booklet
DO NOT place articles on or against this appliance
DO NOT store chemicals or flammable materials or spray aerosols near this appliance
DO NOT operate this appliance indoors
DO NOT enclose this appliance

Summary of Contents for NEO 6

Page 1: ...intenance Instructions September 2020 IMPORTANT PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE THIS IS IMPORTANT INFORMATION REGARDING THE USE AND CARE OF YOUR BARBECUE NEO 6 Burner Built In Gas Barbec...

Page 2: ...nt Kettler reserves the right to alter specifications or appearances without notice Dispose of packaging responsibly recycle where facilities are available Section Page General Safety Instructions 3 4...

Page 3: ...in the fat tray line the fat tray with aluminium foil for easy cleaning 10 For your safety and enjoyment read all operating instructions before lighting 11 Ensure that the product has adequate clearan...

Page 4: ...rtable power boards where they may be splashed or where moisture may get in 7 Check periodically for damage to the supply cord and power pack Do not use a damaged appliance and do not attempt to fix a...

Page 5: ...the correct pressure as stated in the appliance details with two main burners running at high Ensure all connections are tight and leak test all gas connections 5 When disconnecting the appliance fro...

Page 6: ...l down turns off the gas flow within 90 seconds NOTE The thermocouple and burner are set up tested at manufacture Take care not to knock or move the thermocouple from its supplied position Take care w...

Page 7: ...th one of the following 1 An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover 2 Within a partial enclosure that includes an overhead cover and...

Page 8: ...knob must be turned clockwise from Low depressed at High and turned until the Off position is reached Please note the use of flame safeguards in the next section for igniting the burners Vapouriser P...

Page 9: ...ttempting ignition again 5 minutes If ignition continues to fail refer to the Trouble Shooting section 4 To achieve ignition on the remaining burners turn either of the adjacent control knobs to High...

Page 10: ...late After ignition run the barbecue for 5 minutes with the burners on high to heat the cooking area to the ideal cooking temperature between 145 160 C Once this temperature has been reached apply a s...

Page 11: ...taining or bronzing brown discoloration of stainless steel This can be reduced by washing the surface with mild detergent and warm water followed by rinsing with clean cold water Dry the surface after...

Page 12: ...kage Clean out with compressed air or a length of wire if necessary 2 Replace the burner Gas Supply 1 Inspect the gas supply hose for any deterioration and replace it if necessary 2 Test the gas circu...

Page 13: ...not working Check thermocouple is in flame Contact Kettler Burner will ignite but won t stay on Burner is blocked Remove burner and check for obstruction Flame is burning inside burner hissing sound...

Page 14: ...ace the barbecue assembly into the built in structure 5 Fit vapouriser RHS grill RHS Baking Dish centre and plate LHS into the barbecue 6 Line the fat tray with aluminium foil and slide the fat tray i...

Page 15: ...Assembly Operation Maintenence Instructions Page 15 6 Burner Barbecue Components...

Page 16: ...Assembly Operation Maintenence Instructions Page 16 6 Burner Hood Components 6 Burner Power Adaptor Components...

Page 17: ...arbecue 3 Align the brackets at either side of the barbecue to match the holes in the brackets to the nutserts in the sides of the barbecue Note There are two possible heights a Top of barbecue sides...

Page 18: ...able and run it along the leg of the chassis and out the rear right side 6 The hood cable for the lighting system should run down the inside of the right hand side of the hood and out the hole in the...

Page 19: ...thorised person Minimum clearance to combustibles under fat tray is 100mm This is a guide only Please refer to UK Gas safety regulations 2018 Variations in dimensions do occur due to continuous produc...

Page 20: ...lace the grill plate over the vapouriser on the RHS Place the solid plate over the LHS 2 burners place the baking dish between the plate and the grill plate 2 Slide the lined fat tray fully under the...

Page 21: ...wo main BBQ burners set them to high and adjust the pressure using the adjustment screw on the regulator to 0 95kPa For NG to Propane conversion 10 Remove the NG regulator NG hose and manifold adaptor...

Page 22: ...Right Hand Bracket 1 Ref Description Quantity 24 00 Spacer Bracket 1 25 00 Left Hand Bracket 8 26 00 Thermocouple 1 26 01 Nozzle Assembly Includes Injector 6 27 00 Injector 6 28 00 Ripple Pipe 6 28 01...

Page 23: ...Assembly Operation Maintenence Instructions Page 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22 24 25 31 33 21 30 29 40 41 32 39 38 37 35 36 34 42 28 27 26 19 23 20...

Page 24: ...hop Kettler will not be responsible for damaged caused by improper use Attention Whilst assembling this product keep out of the reach of children Choking hazard contains small parts Ensure that your w...

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