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Assembly, Operation & Maintenence Instructions

Page 4

Important Safety Instructions (Electrical)

Important 

Read the safety precautions of this booklet carefully before removing the barbecue from its carton or 
connecting the barbecue to an electrical supply.

1.  Do not immerse any part of the power pack or cables in water. Do not connect or use the lighting system in 

the rain.

2.  The lighting system should be turned off and disconnected from the main power source whenever it is not in 

use, or when changing light globes.

3.  Only replace globes with those of equivalent wattage (10W, 12Vac).  Using higher rated globes could damage 

the globe housing, wiring or power pack.  Replacement globes are rated 10W, 12Vac, type G5.3.

4.  All electrical cables should be stowed within the barbecue trolley when the barbecue is not in use.
5.  The supply cord plug should be removed from the socket-outlet before any cleaning is done.
6.  Do not place cord extension sockets or portable power boards where they may be splashed or where 

moisture may get in.

7.  Check periodically for damage to the supply cord and power pack.  Do not use a damaged appliance and 

do not attempt to fix any electrical faults. Contact your Service Centre to have any parts replaced with an 
equivalent unit.

8.  This appliance should be maintained in order to ensure a long, useful life and protect the operator against 

electric shocks.

9.  A safety switch can enhance electrical safety when using this appliance.  If in doubt, speak to a local licensed 

tradesperson.

Appliance Details

Main Barbecue

Gas Type

Propane

NG

Burner Pressure

2.75 kPa

0.95 kPa

Injector Diameter

Ø1.10 mm

Ø1.80 mm

Heat Input

90 MJ/ hr

MJ90 / hr 

Note: The size of the injector diameter is stamped on one of the hexagon faces (e.g. ‘180’ for Ø1.80mm injector).

Length (mm)

Width (mm)

Height (mm)

Barbecue Only

1230

590

230

Barbecue and Trolley

1330

655

570

Front

55mm x Full width of fat tray

Rear

100mm x Full width of fat tray

Combustion air is admitted at the underside at the front and rear of the combustion chamber. NOTE: Take care 
not to block the venting at the rear of the appliance when built-in. 

Summary of Contents for NEO 6

Page 1: ...intenance Instructions September 2020 IMPORTANT PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE THIS IS IMPORTANT INFORMATION REGARDING THE USE AND CARE OF YOUR BARBECUE NEO 6 Burner Built In Gas Barbec...

Page 2: ...nt Kettler reserves the right to alter specifications or appearances without notice Dispose of packaging responsibly recycle where facilities are available Section Page General Safety Instructions 3 4...

Page 3: ...in the fat tray line the fat tray with aluminium foil for easy cleaning 10 For your safety and enjoyment read all operating instructions before lighting 11 Ensure that the product has adequate clearan...

Page 4: ...rtable power boards where they may be splashed or where moisture may get in 7 Check periodically for damage to the supply cord and power pack Do not use a damaged appliance and do not attempt to fix a...

Page 5: ...the correct pressure as stated in the appliance details with two main burners running at high Ensure all connections are tight and leak test all gas connections 5 When disconnecting the appliance fro...

Page 6: ...l down turns off the gas flow within 90 seconds NOTE The thermocouple and burner are set up tested at manufacture Take care not to knock or move the thermocouple from its supplied position Take care w...

Page 7: ...th one of the following 1 An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover 2 Within a partial enclosure that includes an overhead cover and...

Page 8: ...knob must be turned clockwise from Low depressed at High and turned until the Off position is reached Please note the use of flame safeguards in the next section for igniting the burners Vapouriser P...

Page 9: ...ttempting ignition again 5 minutes If ignition continues to fail refer to the Trouble Shooting section 4 To achieve ignition on the remaining burners turn either of the adjacent control knobs to High...

Page 10: ...late After ignition run the barbecue for 5 minutes with the burners on high to heat the cooking area to the ideal cooking temperature between 145 160 C Once this temperature has been reached apply a s...

Page 11: ...taining or bronzing brown discoloration of stainless steel This can be reduced by washing the surface with mild detergent and warm water followed by rinsing with clean cold water Dry the surface after...

Page 12: ...kage Clean out with compressed air or a length of wire if necessary 2 Replace the burner Gas Supply 1 Inspect the gas supply hose for any deterioration and replace it if necessary 2 Test the gas circu...

Page 13: ...not working Check thermocouple is in flame Contact Kettler Burner will ignite but won t stay on Burner is blocked Remove burner and check for obstruction Flame is burning inside burner hissing sound...

Page 14: ...ace the barbecue assembly into the built in structure 5 Fit vapouriser RHS grill RHS Baking Dish centre and plate LHS into the barbecue 6 Line the fat tray with aluminium foil and slide the fat tray i...

Page 15: ...Assembly Operation Maintenence Instructions Page 15 6 Burner Barbecue Components...

Page 16: ...Assembly Operation Maintenence Instructions Page 16 6 Burner Hood Components 6 Burner Power Adaptor Components...

Page 17: ...arbecue 3 Align the brackets at either side of the barbecue to match the holes in the brackets to the nutserts in the sides of the barbecue Note There are two possible heights a Top of barbecue sides...

Page 18: ...able and run it along the leg of the chassis and out the rear right side 6 The hood cable for the lighting system should run down the inside of the right hand side of the hood and out the hole in the...

Page 19: ...thorised person Minimum clearance to combustibles under fat tray is 100mm This is a guide only Please refer to UK Gas safety regulations 2018 Variations in dimensions do occur due to continuous produc...

Page 20: ...lace the grill plate over the vapouriser on the RHS Place the solid plate over the LHS 2 burners place the baking dish between the plate and the grill plate 2 Slide the lined fat tray fully under the...

Page 21: ...wo main BBQ burners set them to high and adjust the pressure using the adjustment screw on the regulator to 0 95kPa For NG to Propane conversion 10 Remove the NG regulator NG hose and manifold adaptor...

Page 22: ...Right Hand Bracket 1 Ref Description Quantity 24 00 Spacer Bracket 1 25 00 Left Hand Bracket 8 26 00 Thermocouple 1 26 01 Nozzle Assembly Includes Injector 6 27 00 Injector 6 28 00 Ripple Pipe 6 28 01...

Page 23: ...Assembly Operation Maintenence Instructions Page 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22 24 25 31 33 21 30 29 40 41 32 39 38 37 35 36 34 42 28 27 26 19 23 20...

Page 24: ...hop Kettler will not be responsible for damaged caused by improper use Attention Whilst assembling this product keep out of the reach of children Choking hazard contains small parts Ensure that your w...

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