Kettler Classic Flyer KC112-500 User Manual Download Page 4

 

Assembly Instructions

 

USA 

Assembly of the Bicycle 

 

The bike must be assembled carefully by an by a knowledgeable and responsible 

adult. Study the assembly instructions carefully before beginning work. Assemble the 
bike in the exact sequence shown by the letters in the diagrams. This is essential for 
the safe function and use of the bike. 

 Please note that there is always a danger of injury when working with tools or doing 

manual work. Therefore please be careful when assembling this product. 

 Ensure that your working area is free of possible sources of danger, for example 

don’t leave any tools lying around. Always dispose packaging material in such a way 
that it may not cause any danger. There is always a risk of suffocation if children play 
with plastic bags!  

 Bolt all the parts together loosely at first for each step of the assembly process and 

then properly tighten all the bolts to complete that step of assembly.  Then check that 
they have been assembled correctly.  

 Tighten the locknuts by hand until resistance is felt, then use a wrench to finally  

tighten nuts completely against resistance (locking device). Then check that all screw    
connections have been tightened firmly. Attention: once locknuts have been             
unscrewed they no longer function correctly (the locking device is destroyed), and must 
be replaced.   

 If assembly of plastic hand grips is required, then please note that the grips can be 

mounted in place more easily if they are first soaked in warm water. 

 For technical reasons, we reserve the right to carry out preliminary assembly work 

(e.g. addition of tubing plugs). 
 

List of spare parts  

When ordering spare parts, always state the full article number, spare-part description, 
the quantity required.  
 

Example order: 

Model # KC112-500 /  Handlebars / 1 Set 

Please keep original packaging of this article, so that it may be used for transport at a 
later date, if necessary. Goods may 

only 

be returned after prior arrangement and in 

(internal) packaging, which is safe for transportation, in the original box if possible.  
It is important to provide a detailed defect description / damage report! 

Important: 

spare part prices do not include fastening material; if fastening material (bolts, nuts, 
washers etc.) are required, this should be clearly stated on the order by adding the 
words 

“with  fastening material”.

  

 

Waste Disposal  

KETTLER® products are recyclable. At the end of its useful life please dispose of this 
article correctly and safely (local refuse sites).  

Summary of Contents for Classic Flyer KC112-500

Page 1: ...ult Assembly Required Printed on 100 recycled paper KETTLER International Inc 1355 London Bridge Road Virginia Beach Virginia 23453 USA www kettlerusa com DO NOT RETURN TO STORE Contact Parts and Serv...

Page 2: ...requires longer distances Decrease your riding speed avoid sudden braking and take corners with additional caution Be more visible on the road wear reflective clothing and use safety lights Pot holes...

Page 3: ...on the bike Only use the bike in safe conditions Bikes do not possess a locking parking brake Therefore safeguard the bike against rolling away when parking it Never park on inclined ground as bike ma...

Page 4: ...check that all screw connections have been tightened firmly Attention once locknuts have been unscrewed they no longer function correctly the locking device is destroyed and must be replaced If assemb...

Page 5: ...ll not include any liability for direct indirect or consequential damages resulting from the defect This Limited Warranty is void if the product is damaged by accident unreasonable use improper servic...

Page 6: ...de distance pour arr ter Diminuez votre vitesse de conduite vitez de freinage brusque et prendre les virages avec prudence suppl mentaire tre plus visible sur la route Portez des v tements r fl chiss...

Page 7: ...ndommag es imm diatement et s assurer que le produit n est pas utilis nouveau jusqu ce que cela a t fait Si des pi ces doivent tre rempla c es utiliser uniquement des pi ces de rechange originales KET...

Page 8: ...toutes les parties sans serrer dans un premier temps et v rifier qu elles ont t correctement mont s Serrer les contre crous la main jusqu sentir une r sistance puis utilisez la cl pour enfin serrer l...

Page 9: ...transmission et pi ces non durables mays sans tre limit e cette liste La responsabilit du constructeur d apr s cette garantie lim it e ne s ap plique pas aux dommages directs indirects et cons cutifs...

Page 10: ...velocidad de circulaci n evitar el frenado repentino y tomar curvas con pre cauci n adicional Ser m s visible en la carretera Use ropa reflectante y el uso de luces de seguridad Baches y superficies r...

Page 11: ...jado Reemplace las piezas desgastadas o da adas de inmediato y asegurarse de que el producto no se usa de nuevo hasta que esto se ha hecho Si hay piezas requieren reempla zo use s lo piezas de repuest...

Page 12: ...n bolsas de pl stico atornille todas las piezas de forma floja y controle si todas est n en su posici n correcta Apretar las tuercas con la mano hasta que se sienta resistencia luego use una llave par...

Page 13: ...e de los neum ticos choques el ctricos correas de transmisi n y otros componentes no duraderos La re sponsabilidad del fabricante bajo esta garant a limitada no incluir ninguna re sponsabilidad por lo...

Page 14: ...Parts Checklist Liste de verification contenu de L emballage F Lista de control contenido del paquete E 14 1 1 1 2 1 1 1 2 1 1 1 1 USA...

Page 15: ...1 Right pedal is standard clockwise thread 2 Left pedal is counter clockwise 1 P dale de droite est un filetage standard aiguilles d une mon tre 2 P dale gauche est anti horaire 1 Pedal derecho es hi...

Page 16: ...l neas que marcan en el tallo no debe ser visible 3a 4 Aseg rese de manillar recto y apriete el perno 3b 5 Ajuste y apriete reflector delantero E 4a 4b 1 Insert seat post to at least the minimum inse...

Page 17: ...r to fork 2 Remove nut and teardrop lock washer from front wheel 3 Slide wheel onto fork 4 Replace teardrop lock washer on the fork re place nut over washer and tighten 5 If using a torque wrench tigh...

Page 18: ...ng the nut on rear wheel and the bolt on coaster brake A 2 Pull the wheel backwards to tighten chain cen ter the wheel in frame and tighten nut and bolt on coaster brake B 1 Tendre la cha ne en desser...

Page 19: ...cle quickly and smoothly or just does not work as well as it has in the past Fonctionnement des freins Coaster Poussez les p dales vers l arri re pour d plac er la cha ne vers l arri re La cha ne acti...

Page 20: ...mien tras gira cuando el pavimento est mojado o cuando el pavimento est cubierto con arena grava u hojas comenzar a frenar antes de lo normal y aplique el freno de forma inter mitente para reducir el...

Page 21: ...iner le jeu gratuity Resserrer le contre crou tout en maintenant le c ne de r glage en position Re v rifiez que la roue peut tourner libre ment sans jeu lat ral excessif Buje y Ajuste de ruedas Cuando...

Page 22: ...1 11 QR Clamp 1 12 F Rim 1 13 Lock Washer 2 14 Chainguard 1 Item Description Qty 15 L Pedal 1 16 R Pedal 1 17 Chain 1 18 R Fender 1 19 R Rim 1 20 Coaster Brake Clamp 1 21 Training Wheel 2 22 Handleba...

Page 23: ...Notes USA Noter F Notas E 23...

Page 24: ...nternational Inc 1355 London Bridge Road Virginia Beach Virginia 23453 USA Parts Service 866 804 0440 Parts kettlerusa com Please visit our website for further assembly instructions www kettlerusa com...

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