manualshive.com logo in svg

Kersten HyCut, Original Operating Instructions

Share
Download
Kersten HyCut Original Operating Instructions Download Page 4

EN 

2021-01-27 

4 / 67 

 

 

 

 

1 Foreword 

 
 

 

2 Safety 

 

2.1 Symbols  in  this  guide 

....................................................................................................................

7

 

2.2 Pictograms   

..................................................................................................................................

9 

2.3 Appropriate    use

............................................................................................................................

11 

2.4 Working  and  hazardous  areas 

.......................................................................................................

12 

2.5 Safety  during  the  work  process 

......................................................................................................

13 

2.6 Mowing  on  the  slope 

.....................................................................................................................

14 

2.7 Safety  devices 

.............................................................................................................................

16 

2.7.1 Emergency shutdown via emergency stop switch 

........................................................................

16 

2.8 Safety  marking 

.............................................................................................................................

17

 

2.9 Remaining  Hazards 

......................................................................................................................

17 

2.10  Environmental  Protection 

.............................................................................................................

20

 

3 Functional description 

 

 

 

 

 

 

 

 

 

          22 

3.1 Overview   

.....................................................................................................................................

22 

    

4 Transport, packaging and storage 

 

 

 

 

 

 

 

          25 

4.1Safety  instructions 

.........................................................................................................................

25 

4.2 Transport  inspection 

.....................................................................................................................

25 

4.3 Packaging   

...................................................................................................................................

25

 

4.4 Transport  of  the  machine

...............................................................................................................

26 

4.5 Towing  ……………...

......................................................................................................................

28 

5 Assembly/installation, installation, initial commissioning 

 

 

 

 

         29 

5.1 Safety  instructions 

........................................................................................................................

29 

6 Operation   

 

 

 

 

 

 

 

 

 

 

         30 

6.1 Safety  instructions 

........................................................................................................................

30 

6.2 Wireless  remote  control 

.................................................................................................................

30 

6.3 Switching  the mower 

....................................................................................................................

34 

6.4 Driving  /  Switching  on 

...................................................................................................................

35 

6.5 Switching  mowers 

........................................................................................................................

36 

7 Maintenance 

 

 

 

 

 

 

 

 

 

 

         38 

7.1 Safety  instructions 

........................................................................................................................

38 

7.2 Spare    parts

..................................................................................................................................

38 

7.3 Maintenance   

................................................................................................................................

38 

7.3.1 Checking safety devices for function

...........................................................................................

38 

7.3.2 Daily  Exam

...............................................................................................................................

39 

7.3.3 Maintenance after 20 operating hours / longer downtime 

..............................................................

40 

7.3.4 Maintenance after 100 operating hours / longer downtime

.............................................................

41 

7.4  Knife  change  of  mower

..................................................................................................................

42 

7.4.1 Swap plates with all knives attached to them 

...............................................................................

43 

7.4.2 Swapping opposite knives 

.........................................................................................................

44 

7.5  Clean  air  filter

...............................................................................................................................

45 

7.6 Chain    pulling

................................................................................................................................

46 

 

Summary of Contents for HyCut

Page 1: ...Original operating instructions HyCut Order from Masch Nr Rev R01 As of 2021 01 27...

Page 2: ...publicly available without prior written consent and except in cases permitted by law Changes without prior notice are reserved The original document has been published in German All translations are...

Page 3: ...nd level terrain for your first trip For further information and in case of difficulties of any kind please contact the dealer importer or directly the manufacturer Share all security instructions wit...

Page 4: ...Transport of the machine 26 4 5 Towing 28 5 Assembly installation installation initial commissioning 29 5 1 Safety instructions 29 6 Operation 30 6 1 Safety instructions 30 6 2 Wireless remote contro...

Page 5: ...shooting 56 8 1 Safety instructions 56 8 2 Warning codes 56 8 3 Cause of fault and its remediation 56 8 4 Fault Table Petrol Engine 56 8 5 Fault table control 58 8 6 Fault table drive 58 8 7 Fault tab...

Page 6: ...ed Before using this machine or attachment for the first time please read these operating instructions in full and conscientiously If you do not understand any information in this safety data sheet or...

Page 7: ...pe and source of danger This symbol warns of an imminent danger to the life and health of persons as well as environmental and property damage Failure to heed these instructions can lead to serious he...

Page 8: ...on for efficient and trouble free operation Other markings To highlight instructions results listings references and other elements this guide uses the following tags Marking Explanation 1 2 3 Step by...

Page 9: ...that safety shoes must be worn in the area concerned Safety shoes protect the feet from crushing falling parts and sliding out on slippery surfaces Wear protective gloves This sign indicates that pro...

Page 10: ...operating instructions and safety instructions Never open or remove protective devices when the motor is running Observe the notes in the technical manual Lubrication point only touch machine parts wh...

Page 11: ...liable for any resulting damages the risk for this is borne solely by the operator The intended use includes compliance with the operating maintenance and maintenance conditions prescribed by the man...

Page 12: ...emoved from the surface to be processed Pay attention to other foreign bodies at work and remove them in good time In the case of work in the immediate vicinity of public roads and paths care must be...

Page 13: ...s prohibited Driving behaviour steering and if necessary braking ability as well as tilting behaviour are influenced by the corresponding terrain contour slope position The working speed must be adjus...

Page 14: ...d For vertical directions of travel in the slope the position above the slope above the mower 1 in the left figure is also prohibited The position in the slope 3 is marked with a question mark and sho...

Page 15: ...destabilize the mower Always carefully manoeuvre the mower and drive slowly downhill Mow horizontally in one direction on the slope and reverse the direction of travel at the end of each row via the...

Page 16: ...the emergency stop switch of the mower 1 or the remote control 2 The HyCut mower remains standing The power supply to the motor controllers remains The internal combustion engine is switched off The k...

Page 17: ...t items of transport may fall or overturn This can cause material damage in a significant amount Take care when unloading the items during delivery as well as during internal transport and observe the...

Page 18: ...t inhale vapours from detergents or substances Do not handle near open fires and do not smoke Noise level Valid noise regulations must be observed as well as the warnings of the overall documentation...

Page 19: ...quipment Operating Materials Lubricants Oils Warning Risk of injury due to improper handling of equipment or materials Improper handling of equipment or substances can lead to serious health effects u...

Page 20: ...s or components of adhering oils greases and other dirt Do not allow leaked equipment or consumables as well as cleaning agents or cleaning substances to seep into the soil or enter the sewer system T...

Page 21: ...needed from the working area and in particular from the ground Remove tools or parts from the workspace Cleaner Warning Risk of injury due to improper handling of detergents or substances Improper ha...

Page 22: ...following tasks Mowing and mulching Fig Table 14 1 Caterpillar on the right 2 Exhaust 3 frames with emergency stop switch flashlight and antennas 4 Height adjustment Mulch mower 5 caterpillar suspensi...

Page 23: ...er EN 2021 01 27 23 67 Fig Table 25 8 Four buffer batteries connected in series 9 Internal combustion engine 10 Air filters 11 Fuel tank 12 Electric motor mowing drive 13 Electric motor caterpillar dr...

Page 24: ...n engine 9 drives a generator 16 via a connecting timing belt drive 17 which provides the electrical energy for the electric caterpillar drives 13 and 18 and the electric drive of the mulch mowers 12...

Page 25: ...e proceed as follows Do not accept delivery or only subject to reservation Record the extent of the damage on the transport documents or on the delivery note of the transporter Initiate a complaint Ev...

Page 26: ...achine must be attached to the marked stop points Sufficient dimensioned stoppers repellents must be used The stoppers respers must not show any damage Only functional safety related vehicles and aids...

Page 27: ...1 Turn off the motor turn and unplug circuit breakers 2 For lifting the machine by means of lifting equipment attach appropriate stoppers exclusively to the transport eye 1 3 For the clamping of the...

Page 28: ...rake are not run over or retracted All persons involved must be admitted in detail before the start of the work The two drive motors for the left and right drive chains close spring loaded when withou...

Page 29: ...ower EN 2021 01 27 29 67 5 Installation installation installation initial commissioning 5 1 Safety Be sure to observe all safety instructions listed in the chapter Security See Chapter 2 Security on p...

Page 30: ...ed out via the supplied wireless remote control Fig Wireless remote control 9 1 driving lever forward backward 2 emergency stop switches 3 Trim device for rides on the slope 4 Internal combustion engi...

Page 31: ...The use of the trim device can be useful for trips across the slope The internal combustion engine is switched on or off via the switch internal combustion engine 4 The mower is switched on or off via...

Page 32: ...working lights are switched depending on the direction of travel Only the two working lights are switched on in the direction of travel When the direction of travel is reversed the lights are switched...

Page 33: ...ireless wireless remote control bottom 18 Replaceable replacement battery The battery 18 located on the bottom of the wireless remote control can be changed for another battery The scope of delivery i...

Page 34: ...p aid starter cable Always pay attention to adequate ventilation The component numbers enlisted in the following list can be found in Chapter 6 2 Wireless Remote Control on page 33 1 insert the circui...

Page 35: ...travels In order to reduce the speed or to stop the machine the driving lever is released or placed in its central position To adjust the direction of travel to the left or right move the lever right...

Page 36: ...ention to adequate ventilation Fig Battery disconnector13 1 Battery disconnector The component numbers listed below can be found in Chapter 6 2 Wireless Remote Control on page 33 To turn off the motor...

Page 37: ...the motor is switched off and the controller is switched on the batteries are discharged within a short time If possible place the device on a flat surface when leaving Secure the mower against unauth...

Page 38: ...re parts of the manufacturer or spare parts approved by the manufacturer In case of any ambiguity contact our customer service manufacturer s customer service see manufacturer s customer service on pa...

Page 39: ...tective equipment Occupational health and safety clothing Protective gloves Protective goggles The planning execution and documentation of tests must be carried out in accordance with the valid regula...

Page 40: ...off and unplug the battery circuit breaker The planning execution and documentation of audits must be carried out in accordance with the applicable regulations and laws In order to ensure safe operati...

Page 41: ...regulations and laws In order to ensure safe operation of the machine the safety devices must be tested Lubrication points Staff Private and commercial operators Protective equipment Occupational hea...

Page 42: ...airs In any case the knife with different weights must be avoided The operation of unequal knife combinations can lead to vibrations damage and injuries Knives must be checked for damage and cracks be...

Page 43: ...the knife plate 1 is carried out according to the following procedure 1 Loosen and remove hexagonal screw 4 Make sure that the knife plate 1 does not fall out 2 Remove the knife plate of the mower 1...

Page 44: ...nd remove it from the hexagonal screw 4 2 Remove the knife of the mower 1 and the spacer sleeve 3 upwards Make sure that the hexagonal screw 4 does not fall down Warning When assembling the new knife...

Page 45: ...or air filter 2 are free of foreign objects To check the motor air filter condition the lid of the motor air filter 2 must be opened on the two quick release fasteners After removing the lid the motor...

Page 46: ...lifting element 2 lifting element jack optionally available 3 rubberized drive chain 1 Before attaching the lifting element 2 the new rubberized drive chain 3 must be placed so that the foot of the l...

Page 47: ...bolt 10 6 Pull out the connecting bolt 10 from the hand clamping device 9 7 Swivel the hand clamping device 9 one sided upwards and push the sliding element 5 as far as possible into the carrier of t...

Page 48: ...n Warning Risk of injury risk of environmental damage due to too low or too high chain tension Due to too low or too high chain tension there is a risk of injury as well as danger for environmental an...

Page 49: ...t 3 disc springs 4 Edge of the movable unit 5 notch in the welded plate By turning the hand clamping device 1 the movable unit 2 is moved in the direction of the disc springs 3 The correct chain tensi...

Page 50: ...ting the connecting cables to the battery to avoid dangerous sparks Never attempt to charge an apparently damaged or frozen battery Connect the charger s connection cables to the battery Connect the r...

Page 51: ...lt charger Fig 21Charger with 48 volts 1 Four 12 volt batteries Motor voltage 48 volts 2 A 12 volt battery control voltage 12 volts 3 Charger 48 volts The charger with 48 volts 3 must be connected to...

Page 52: ...tage 48 volts 2 A 12 volt battery control voltage 12 volts 3 One chargeable24 volts 4 Two chargers of 24 volts each Two chargers of 24 volts 4 each must be connected to the battery poles of the 48 vol...

Page 53: ...lts 3 One chargeable 12 volts 4 Four chargers with 12 volts each Four chargers of 12 volts 4 each must be connected to the battery poles of the 48 volt motor voltage 1 according to the figure above Al...

Page 54: ...rush The machine can also be cleaned outside closed rooms with the help of compressed air Appropriate protective clothing must be worn in the form of protective goggles and if necessary a breathing ma...

Page 55: ...wed 1 Cleaning See chapter 7 9 Cleaning machine on page 57 2 motor For this follow the instructions of the engine manufacturer 3 Insinuate the machine To avoid corrosion protect the machine from weath...

Page 56: ...ad management active Fast flashing Inclination of the mower in the boundary area Slow flashing hup signal Error case collective error message 8 3 Cause of fault and its remediation This chapter descri...

Page 57: ...lean or renew air filters Cooling air system restricted Cleaning fan grilles cleaning internal cooling fins Spark plug fault faulty Renewing spark plugs Petrol engine often goes out of idle mode Air f...

Page 58: ...lights flash Error code appears on display the controller has detected an error to reset the machine button Acknowledge error press in case of recurring error have machine checked E start of the inte...

Page 59: ...are blocked Examine the mowing device for foreign objects and remove them if necessary Pendulum knives have contact with the ground Putting the mower higher strong imbalance at the mower Loss or dama...

Page 60: ...professionally clean assemblies and components and disassemble them in compliance with applicable local occupational health and safety regulations 9 3 Disposal Unless a return or disposal agreement ha...

Page 61: ...hem in accordance with the regulations in force at the site of use Components of the machine marked with the adjacent symbol must never be disposed of in household waste These components may only be d...

Page 62: ...Mm Height 890 Mm Weight approx 660 Kg Speed forward forward approx 0 7 Continuously Km h Sound pressure level on the ear according to DIN EN 12733 Lpa Leq 85 Db Chains Rubber Chain width 150 Mm 10 2...

Page 63: ...s Display Suspension trim Speed control Please refer to the supplied manufacturer s documentation for further details 10 4 Motor type Unit Net performance 17 2 23 Kw Ps Engine oil recommended for gene...

Page 64: ...tive 2006 42 EC The machine is also in accordance with all relevant provisions of the following EC directives Low voltage directive 2014 35 EU Pressure Equipment Directive 2014 68 EU The following sta...

Reviews:

No comments

Brands by name

Popular brands

Load more brands