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21

PROBLEM

SOLUTIONS

POSSIBLE CAUSES

TROUBLESHOOTING GUIDE

Power is applied to unit but the display

does not light.

Unit works, but occasionally the display

freezes or skips counts.

Input  signal is connected but the unit

does not count or display rate.

Rate is displaying: r FFFFF.

Relays are not activating properly.

Grand  / Batch Counter resets before

reaching 999999.

Various menu items are not being dis-

played.

1. AC or DC power wiring is incorrect.

1. Line noise is affecting the processor

due to a current spike or surge.

1. Input wiring is incorrect.

2. Scale factors are incorrect.

3. Transmitting device is defective.

4. Wrong debounce filtering selected.

5. Batcher is defective.

1. The unit is trying to display a

number which it can't (too small or

too large).

2. Line noise affected unit on power

up.

1. START not activated.

2. Wrong relay duration.

3. Relay set for wrong activation

i.e. 

tot 

instead of 

preuu

.

1. Relay duration is set at a value other

than 00.00.  This causes the counter

to auto-reset at the preset.

1. The menu flow chart and the setup

steps show the setup for units with

all of the available options.  Options

not ordered will be suppressed in

the programming menu.

1. Recheck power wiring

1. Use a different power supply or

install a surge suppressor.

1. Recheck input wiring.

2. Recheck scale factors and factor

calculations.

3. Replace transmitting device.

4. Recheck debounce filtering selection

"hi cps" or "lo cps".

5. To confirm set scale factor at one

and connect a wire to pin #7 and

touch it to pin # 5 (input A).  Each

time pin #5 is touched counter A

should count once.  If not, call

factory for RMA.

1. Check scaling factor, if it is correct,

lower the number of significant

figures.

2. Reprogram the unit and be sure to

enter a decimal (enter one and re

move it if  a decimal is not desired).

1. Relay A (and B if Prewarn) will only

energize when start is activated.

2. Recheck programmed relay duration.

3. Recheck programmed relay

activation mode.

1. If Relay B output is not being used,

set the relay duration to 00.00.

1. Disregard any menu items

which appear on the flowchart and

setup steps, but do not appear on

the unit's display.

Summary of Contents for MINI-BATCHER MB2

Page 1: ...MINI BATCHER INSTALLATION OPERATING INSTRUCTIONS MODELS MB2 99484 9 24 97 KESSLER ELLIS PRODUCTS INDUSTRIAL DYNAMICS CO 1 800 940 0453...

Page 2: ...THIS PAGE IS BLANK...

Page 3: ...UT JUMPER SELECTIONS 7 FRONT PANEL OPERATIONS 8 PROGRAMMING FLOW CHART 8 DEFINITIONS OF MENU PROMPTS 9 CALCULATING SCALE FACTORS 11 PROGRAMMING 12 RS232 RS422 INTERFACE CARD OPERATION 17 RS232 RS422 W...

Page 4: ...THIS PAGE IS BLANK...

Page 5: ...NOTE Hold either front or remote reset active to inhibit any start inputs Start Front Panel START button Starts batch by energizing Relay A and Relay B if Prewarn selected Remote 4 30 VDC positive edg...

Page 6: ...front panel Dimensions 3 622 92 1 772 45 3 925 99 7 4 437 112 7 2 625 66 68 587 4 245 107 8 BEZEL GASKET CUSTOMER PANEL Panel Thickness 0 062 1 5 to 0 187 4 7 max SPECIFICATIONS continued The MINI Bat...

Page 7: ...s than 125 of an inch thick the possibility exists that there will be some flexing Should this flexing occur the resulting deformation of the panel could cause a loss of the water tight seal In case t...

Page 8: ...r input lines Also keep these input lines isolated from inductive lines from devices drawing heavy loads If there is a possibility of electrical noise we recommend using shielded cable with the shield...

Page 9: ...C INPUT 12 A C INPUT RELAYS A B 13 V 14 I SINK ANALOG OUTPUT ON CAL 0 20mA COUNT SET OFF RUN 4 20mA RATE RUN 1 2 3 4 ON SWITCH Contact Closure Input AC Power 1 COMMON 2 N O N C NPN 3 COMMON 4 N O N C...

Page 10: ...is se lected All decimal points are inverted when Grand Batch Total is being displayed Batching After the batcher has been programmed it will operate as follows The unit will reset to 0 count up mode...

Page 11: ...J2 C J3 O J1 C J2 O J3 C Output Jumper Selections Output Jumper Selections Before making any board modifications be sure power is disconnected and locate the plastic extender to the case at the rear o...

Page 12: ...N MODE PRGM PRGM PRGM PRGM pre b RUN MODE ENTER ENTER PRGM hi cps lo cps PRGM SECS NNiNS hours PRGM tot preuu PRGM Start Here PROGRAMMING FLOWCHART A STOP RST B C D E ENTER LOCK PRE A PROG VIEW START...

Page 13: ...here the decimal is desired Changing the decimal will change the decimal location in the counters presets and rate display gr tot GRAND TOTAL This sets the second counter to count the Grand Total ba t...

Page 14: ...ewed but not changed Start and Stop buttons will still operate CODE LOCK CODE This message code will flash on display for approximately 3 seconds It will be followed by a 5 digit number xxxxx The numb...

Page 15: ...387 for whole gal Under count set dploc to dplo c to read tenths of gallons Set PRE A at 55 0 Wire Relay A to solenoid valve Conveyer Batching You want to batch the amount of conveyer distance in fee...

Page 16: ...he digit where the decimal is desired To clear the decimal press the arrow key fur thest to the right PRGM This is the scaling factor for the count input To change press the arrow key under the digit...

Page 17: ...clear the decimal press the arrow key furthest to the right Press the ENTER key to enter the displayed location This section sets the second counter operation Press the program key to choose GR TOT G...

Page 18: ...d digits to change Press ENTER to enter displayed value This sets the number of significant figures to be displayed Press the arrow key un der the digit to change Press ENTER to enter displayed value...

Page 19: ...fter CODE flashes the display will show the existing lock code To change the code press the key under each digit to be changed Press ENTER to enter displayed value see below to turn lock ON or OFF Key...

Page 20: ...elected This is the duration 01 to 99 99 sec that relay B will remain energized If 00 00 is selected the relay will latch until reset PRE A Preset A Batch Amount The set point at which output A will d...

Page 21: ...rompt you to choose another baud rate This will occur until a valid baud rate is entered or escape is pressed PARITY Parity is a bit of information that is inserted before the stop bit and is used to...

Page 22: ...case The terminal addressing the unit must be capable of driving all loads in the loop The input impedance of RS422 is much higher and there should be no problem driving as many as 99 units The trans...

Page 23: ...it to a computer with RS 422 five connections are needed These connections are Re ceive data A Receive data B Transmit data A Transmit data B and Ground The connections should be made as follows DP 9...

Page 24: ...alues SWITCH 2 Select Count or Rate SW2 OFF down Analog output follows rate SW2 ON up Analog output follows count SWITCH 3 Select 4 20mA or 0 20mA SW3 OFF down Selects 4 20mA output range SW3 ON up Se...

Page 25: ...auses the counter to auto reset at the preset 1 The menu flow chart and the setup steps show the setup for units with all of the available options Options not ordered will be suppressed in the program...

Page 26: ...therwise abused ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ARE EXCLUDED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Example MB2 A 3 1 A S...

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