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6

THEORY OF OPERATION

Relay B Operation

Relay  B can be programmed as a prewarn relay or

grand total/batch counter alarm.

When Relay B is set for Prewarn, Relay B will ener-

gized when the batcher is started.  Relay B will drop

out when the count is at the selected number (Preset

B) before final Preset A.  This is often used for slow

down (2 stage batching).

When Relay B is set for total (Batch or Grand Total),

Relay  B will energize for the selected time duration

when the Batch/Grand Total reaches Preset B. If the

Relay is set to latch, it can be reset by resetting the

Batch/Grand Total. (as described above).

Relay B as Scaled Pulse Output

To use output B as a scaled output proceed as follows:

1) Select 

gr tot

 under 

count 

section of menu.

2) Select 

tot 

under 

relay 

section of menu.

3) Enter the desired duration for the B Relay.

4) Set 

Pre B

 at desired scaling (

pre b

 is a  divider).

Maximum output frequency is 15 pulses/second.

Presets

Preset A can be viewed and changed by pressing the

"PRE  A" button.  The present Preset A will appear.

Press buttons "A" through "E" to load in desired Preset

A. Press the ENTER button once to enter.

Preset B can be viewed and changed by entering the

program menu.  Press the PRGM button.  PRE B will

appear.   Press ENTER.  The present Preset B will

appear.  Press buttons "A" through "E" to load in de-

sired Preset B. Press the ENTER button once to enter.

VIEW Button

The VIEW button allows you to alternately view:

1. Count of "A" (Batch)

2. Rate of "A" (Batching speed)

3.* A) Grand Total if "

gr tot

" is selected

B) Number  of Batches if "

BA tot

"  is se-

lected

* All  decimal points are inverted when Grand/Batch

Total is being displayed.

Batching

After the batcher has been programmed, it will operate

as follows:

The  unit will reset to "0" (count up mode) or load

Preset  A (count down mode) when RESET/STOP is

activated. (front button or rear input)

When  Start (front button or rear input) is activated,

Relay A (and Relay B if Prewarn is selected) will ener-

gize and the right decimal will light.  The unit will count

in engineering units corresponding to the input scaling.

If Prewarn is selected for Relay B, Relay B will drop out

when the count is at the selected number (Preset B)

before final Preset A.  When Preset A (or "0") is reached,

Relay A drops out and the right decimal turns off.  (The

right decimal turns on whenever Relay A is energized).

At  the end of the batch the display is immediately

loaded with "P" and Preset A number.  At this point you

can:

Press START to reset and start another batch

Press PRE A to change Preset A

Press VIEW to view count (over-run)

Press RESET/STOP to reset to "0" (Preset A)

If RESET/STOP is activated while the unit is started,

Relay A (and Relay B if Prewarn) will drop out and the

last count will remain on the display. Press START to

continue the batch or RESET/STOP to abort the batch.

All starts are inhibited if RESET/STOP is held active.

Grand Total or Batch Counter

The second counter (displayed with inverted decimals)

can be programmed as a Grand Total or Batch counter.

The Grand counter counts the grand total, the Batch

counter counts the total number of complete batches.

These counters can only be reset from the front panel

while viewing them.  To reset, press the VIEW key until

the displays shows a number with all decimals lit.  Press

RESET/STOP to reset.

Summary of Contents for MINI-BATCHER MB2

Page 1: ...MINI BATCHER INSTALLATION OPERATING INSTRUCTIONS MODELS MB2 99484 9 24 97 KESSLER ELLIS PRODUCTS INDUSTRIAL DYNAMICS CO 1 800 940 0453...

Page 2: ...THIS PAGE IS BLANK...

Page 3: ...UT JUMPER SELECTIONS 7 FRONT PANEL OPERATIONS 8 PROGRAMMING FLOW CHART 8 DEFINITIONS OF MENU PROMPTS 9 CALCULATING SCALE FACTORS 11 PROGRAMMING 12 RS232 RS422 INTERFACE CARD OPERATION 17 RS232 RS422 W...

Page 4: ...THIS PAGE IS BLANK...

Page 5: ...NOTE Hold either front or remote reset active to inhibit any start inputs Start Front Panel START button Starts batch by energizing Relay A and Relay B if Prewarn selected Remote 4 30 VDC positive edg...

Page 6: ...front panel Dimensions 3 622 92 1 772 45 3 925 99 7 4 437 112 7 2 625 66 68 587 4 245 107 8 BEZEL GASKET CUSTOMER PANEL Panel Thickness 0 062 1 5 to 0 187 4 7 max SPECIFICATIONS continued The MINI Bat...

Page 7: ...s than 125 of an inch thick the possibility exists that there will be some flexing Should this flexing occur the resulting deformation of the panel could cause a loss of the water tight seal In case t...

Page 8: ...r input lines Also keep these input lines isolated from inductive lines from devices drawing heavy loads If there is a possibility of electrical noise we recommend using shielded cable with the shield...

Page 9: ...C INPUT 12 A C INPUT RELAYS A B 13 V 14 I SINK ANALOG OUTPUT ON CAL 0 20mA COUNT SET OFF RUN 4 20mA RATE RUN 1 2 3 4 ON SWITCH Contact Closure Input AC Power 1 COMMON 2 N O N C NPN 3 COMMON 4 N O N C...

Page 10: ...is se lected All decimal points are inverted when Grand Batch Total is being displayed Batching After the batcher has been programmed it will operate as follows The unit will reset to 0 count up mode...

Page 11: ...J2 C J3 O J1 C J2 O J3 C Output Jumper Selections Output Jumper Selections Before making any board modifications be sure power is disconnected and locate the plastic extender to the case at the rear o...

Page 12: ...N MODE PRGM PRGM PRGM PRGM pre b RUN MODE ENTER ENTER PRGM hi cps lo cps PRGM SECS NNiNS hours PRGM tot preuu PRGM Start Here PROGRAMMING FLOWCHART A STOP RST B C D E ENTER LOCK PRE A PROG VIEW START...

Page 13: ...here the decimal is desired Changing the decimal will change the decimal location in the counters presets and rate display gr tot GRAND TOTAL This sets the second counter to count the Grand Total ba t...

Page 14: ...ewed but not changed Start and Stop buttons will still operate CODE LOCK CODE This message code will flash on display for approximately 3 seconds It will be followed by a 5 digit number xxxxx The numb...

Page 15: ...387 for whole gal Under count set dploc to dplo c to read tenths of gallons Set PRE A at 55 0 Wire Relay A to solenoid valve Conveyer Batching You want to batch the amount of conveyer distance in fee...

Page 16: ...he digit where the decimal is desired To clear the decimal press the arrow key fur thest to the right PRGM This is the scaling factor for the count input To change press the arrow key under the digit...

Page 17: ...clear the decimal press the arrow key furthest to the right Press the ENTER key to enter the displayed location This section sets the second counter operation Press the program key to choose GR TOT G...

Page 18: ...d digits to change Press ENTER to enter displayed value This sets the number of significant figures to be displayed Press the arrow key un der the digit to change Press ENTER to enter displayed value...

Page 19: ...fter CODE flashes the display will show the existing lock code To change the code press the key under each digit to be changed Press ENTER to enter displayed value see below to turn lock ON or OFF Key...

Page 20: ...elected This is the duration 01 to 99 99 sec that relay B will remain energized If 00 00 is selected the relay will latch until reset PRE A Preset A Batch Amount The set point at which output A will d...

Page 21: ...rompt you to choose another baud rate This will occur until a valid baud rate is entered or escape is pressed PARITY Parity is a bit of information that is inserted before the stop bit and is used to...

Page 22: ...case The terminal addressing the unit must be capable of driving all loads in the loop The input impedance of RS422 is much higher and there should be no problem driving as many as 99 units The trans...

Page 23: ...it to a computer with RS 422 five connections are needed These connections are Re ceive data A Receive data B Transmit data A Transmit data B and Ground The connections should be made as follows DP 9...

Page 24: ...alues SWITCH 2 Select Count or Rate SW2 OFF down Analog output follows rate SW2 ON up Analog output follows count SWITCH 3 Select 4 20mA or 0 20mA SW3 OFF down Selects 4 20mA output range SW3 ON up Se...

Page 25: ...auses the counter to auto reset at the preset 1 The menu flow chart and the setup steps show the setup for units with all of the available options Options not ordered will be suppressed in the program...

Page 26: ...therwise abused ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ARE EXCLUDED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Example MB2 A 3 1 A S...

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