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DFS 910 Fuel System Operation Manual 

 

Commercial Diesel Engines  

 

Fill the two fluid tanks on the DFS 910 machine with approved 
products.  
Use Only Induction Fluid DES 928 EGR (2 lit/qt and 4 lit/qt for 
larger Diesel engines). Then you 

Must 

add 2 lit/qt of DES 929 EGR 

RINSE to the machine and process it through the engine on both the 
intake and exhaust side of the system

 
Approved fuel rail cleaner DES 925 (3 lit/qt for larger Diesel 
engines) 

 
Caution: Do not mix fluids this could result in Engine failure 

 

 

Disconnect fuel supply line before the diesel fuel pump   

 

Connect the required adapter then connect the supply line from the DFS machine 
(blue hose) 

 

Disconnect the return line, which returns the fuel back to the fuel tank 

 

Connect the required adapter- then connect the return line from the              
DFS Machine (black hose) 

 

Fill the machine with fuel rail fluid pour the fluid into the tank with BLUE cap 

 

Connect 12 volt power supply to the vehicle’s battery.  The new fluid light will 
come on.  (NOTE: Before connecting power cord to battery, make sure the 
power switch is turned off) 

 

Turn on the pump switch, the pump will start circulating the fuel rail cleaning 
fuel 

 

Check for leaks on vehicle’s return and supply connectors 

 

Set the pressure between 6 – 15 psi with the flow valve on the machine           
(+ to increase - to decrease) 

 

If desired Hook up Induction Adapters and fill the tank with the aluminum cap 
marked Air Induction Cleaner Only 

 

Start the engine leave at idle (NOTE:  If the engine fails to start, bleeding the 
fuel system may be necessary) When 15 – 20 minutes are up the cleaning fuel 
should almost be depleted the light will go off 

 

When the complete service is finished turn vehicle off 

 

Turn pump switch off 

 

Disconnect the power cord from the battery 

 

Uncouple the quick connectors from the hose adapters 

 

Disconnect hose adapters from Vehicles supply and return lines 

 

Reconnect the vehicle’s supply and return lines 

Summary of Contents for DFS 910

Page 1: ...ce service is complete you Must add 2 lit qt of DES 929 EGR RINSE to the machine and process it through the engine on both the intake and exhaust side of the system For heavy build up do two services Fuel Rail Use DES 925 fuel rail cleaner 1 lit qt for and 1 Ton Diesel engines 2 lit qt for larger Diesel engines Caution Do not mix fluids this could result in Engine failure Use only the approved flu...

Page 2: ...500 1 Remove Plastic Engine Cover 2 Remove the exhaust pipe from the EGR Valve 3 Attach adapter DFS 910 17 to the EGR exhaust pipe with clamp 4 Attach the hose end of the DFS910 17 to the EGR and tighten clamp Attach DFS 910 5 to DFS 910 17 make sure air valve is closed 5 Remove EGR electronic solenoid and attach DFS 910 9 to where the solenoid was attached 6 Start vehicle engine Set air Pressure ...

Page 3: ...S 910 5 to OFF position Turn Vehicle off turn fuel pump off on the machine Disconnect fuel hoses adapters and reattach the EGR exhaust pipe temperature sensor and fuel lines Reconnect the wire connector to EGR valve Mercedes Benz Jeep 3 0 Liter 1 Remove Plastic Engine Cover 2 Remove Turbo Boost Pressure sensor on the intake 3 Attach adapter DFS 910 8 to the Pressure sensor opening 4 Attach DFS 910...

Page 4: ... and turn the Atomizer valve to ON position on the machine and run engine until 1 lit qt of Induction cleaner is used up Turn Atomizer valve to OFF position and close the Air valve on the DFS 910 5 6 Disconnect DFS 910 5 from DFS 910 7 and connect to DFS 910 6 Turn valve on DFS 910 5 to ON and the Atomizer valve on the machine to ON Run until EGR cleaner has gone through 7 Turn the Atomizer valve ...

Page 5: ...FS 910 2 to the EGR cooler 2 On the vehicle remove Induction tube then place the DFS 910 3 S Hook nozzle in the induction tube and attach Blue hose to DFS 910 3 S Hook Sprayer 3 Set air Pressure on Atomizer Tank to 80 psi 4 Start Engine 5 On the machine turn Atomizer valve to ON position 6 After 1 lit qt turn Atomizer valve to OFF position on the machine and remove DFS 910 3 S Hook from vehicle in...

Page 6: ...re use your scan tool to open the EGR 5 Making sure that the Atomizer Valve is closed 6 Set the pressure on the induction side of the DFS 910 to 80lbs 7 With the Engine still running open the air valve on the DFS 910 5 and turn the Atomizer valve to the on position When half 1 liter of the cleaner is used turn the Atomizer valve to off and switch the valve on the DFS 910 18to the Exhaust side Usin...

Page 7: ... pour the fluid into the tank with BLUE cap Connect 12 volt power supply to the vehicle s battery The new fluid light will come on NOTE Before connecting power cord to battery make sure the power switch is turned off Turn on the pump switch the pump will start circulating the fuel rail cleaning fuel Check for leaks on vehicle s return and supply connectors Set the pressure between 6 15 psi with th...

Page 8: ... air valve on DFS 910 5 adapter then turn the Atomizer valve to ON position on the machine run until Atomizer fluid tank is empty 5 Turn Atomizer valve of and Fill the Atomizer Tank with 1 lit qt Rinse Solution and repeat the above steps 6 Turn Atomizer Valve to OFF position Turn Vehicle off turn fuel pump off on the machine then disconnect fuel hoses adapters and reattach the EGR temperature sens...

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