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REV C: 06/06/18

OPERATING AND SAFETY INSTRUCTIONS

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY 
INSTRUCTIONS AND OPERATING MANUALS.

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING, 
OPERATION AND USE OF THIS TOOL.

STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY.  REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM 
SERVICE.

DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.

DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.

REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR 
IS NOT IN USE.

NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF 
THIS TOOL.

NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.

BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM 
IMMEDIATELY TO YOUR SUPERVISOR.

NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE 
TOOL.

NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE 
CUTTING PATH OF THE TOOL.

DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND 
TO TEST OR OPERATE THIS TOOL.

DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.

WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT 
SUPPLIED TO YOU.

THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB 
(A).   EAR AND SOUND PROTECTION GEAR IS REQUIRED.

     

KENTMASTER MFG. CO., INC.

 

1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA   91016

 

UNITED STATES OF AMERICA

 TELEPHONE: (626) 359-8888   FAX: (626) 303-5151

2 OF 27

                                 =

 

Hazards or unsafe practices which could result in severe personal injury,

                                    death or substantial property damage.

                            

   

   

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Hazards or unsafe practices which could result in minor personal injury,

                                    product or property damage.

 

                                 =

 Important installation, operation or maintenance information

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   CAUTION

Summary of Contents for 210-J

Page 1: ...TA MODEL 210 JI ASSEMBLY NO 1600520 TYPE ELECTRICAL OPERATED WITH INVERTER NET WEIGHT 140 LBS 64 KG MOTOR HORSEPOWER 5HP MODEL 210 J ASSEMBLY NO 1600590 TYPE ELECTRICAL OPERATED inverter not included NET WEIGHT 140 LBS 64 KG MOTOR HORSEPOWER 5HP INVERTER IS REQUIRED FOR PROPER OPERATION KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 3...

Page 2: ...YOUR BODY IN THE CUTTING PATH OF THE TOOL NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE CUTTING PATH OF THE TOOL DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND TO TEST OR OPERATE THIS TOOL DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT S INTENDED PURPOSE WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT SUPPLIED ...

Page 3: ...TRAIGHT LINE 4 DO NOT EXERT EXCESSIVE PRESSURE ALLOW TIME FOR TOOL TO CUT 5 CUT DOWNWARD IN A STRAIGHT LINE THROUGH SHOULDER AND NECK OF CARACASS MAINTENANCE ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE AND SERVICE TO THIS TOOL THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN AND DRY COMPRESSED AIR TO THE TOOL TOOL REQUIRES GREASI...

Page 4: ...AINTENANCE PROGRAM 2 USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL 3 CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 4 OF 27 ...

Page 5: ...ARTS BOOK 210 J and 210 JI Figure 2 MODEL 210 J and 210 JI MAIN ASSEMBLY KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 5 OF 27 ...

Page 6: ...SH GUARD 1 8 1300400 SLEEVE 1 9 1300830 FLANGE SAW BLADE 1 10 1301800 COVER WIRE BOX 1 11 1301870 GASKET 1 12 1302150 MOUNTING PLATE 1 13 1302350 GASKET 1 14 1302550 REAR HANDLE ASSEMBLY ATD 1 15 1302560 FORWARD HANDLE ASSEMBLY ATD 1 16 1302620 WIRE BOX 1 17 1302963 POWER SUPPLY NON 42V 1 18 2000130 ON OFF PLATE 1 19 2000140 BOOT TOGGLE SWITCH 1 20 2000730 SWITCH 1 21 7011650 SPRAY NOZLE 1 22 7025...

Page 7: ...V C 06 06 18 MOTOR ASSEMBLY 5HP Figure 4 5HP MOTOR ASSEMBLY KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 7 OF 27 ...

Page 8: ...LY 220V 3PH 60HZ 5HP 15 0AMPS 1600940 220 360 2340040 MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR 210 JB MOTOR ASSEMBLY 16009__ MOTOR ASSEMBLY 5HP ITEM PART DESCRIPTION QTY 1 OPTIONS STATOR 1 2 1000070 MOTOR FRONT END BELL 1 3 1000190 CLAMP 1 4 1300070 HOUSING REAR MOTOR BRG 1 5 1300390 SPLINE BOLT DRIVE 1 6 1300710 HOUSING FRONT MOTOR BRG 1 7 1302173 HANGER 1 8 1600660 ROTOR ASSEMBLY 3 HP 1 9 ...

Page 9: ...S ITEMS 4 AND 6 FIG 4 FROM SHAFT ITEM 8 FIG 4 3 PULL STATOR ITEM 1 FIG 4 OUT OF SHELL ITEM 9 FIG 4 APPLYING HEAT ABOUT 200 F 93 C TO SHELL WILL EXPAND IT STATOR WILL BE EASIER TO REMOVE TO REASSEMBLY MOTOR REVERSE STEPS 1 TO 3 KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 9 OF 27 1600660 ROTOR ASSEMBLY 5 HP ...

Page 10: ...NROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 10 OF 27 1302963 POWER SUPPLY NON 42V 14 7 ITEM PART DESCRIPTION QTY 1 1302635 GASKET 1 2 2001080 POWER CORD 1 3 2001160 GASKET 1 4 2001270 CABLE CONNECTOR 1 5 2001610 PLUG MALE 1 6 2001620 SOCKET FEMALE 1 7 8031070 SCREW 4 8 8507100 WASHER 4 ...

Page 11: ...OW 1 12 7310120 HOSE ARMORED 1 13 8086020 SCREW 4 14 8211080 SCREW 1 15 8211180 SCREW 1 16 8500580 NUT 2 HANDLE DISASSEMBLY 1 In the wirebox identify wires to switch of handle assembly Identify which wires they connect with prior to removing caps Refer to wiring diagram 2 Pull out switch Item 10 Fig 11 3 The drilled hole in the housing item 1 has been filled with silicon to help keep moisture out ...

Page 12: ... 303 5151 12 OF 27 1302550 REAR HANDLE ASSEMBLY ITEM PART DESCRIPTION QTY 1 1302220 HANDLE REAR 1 2 1302230 TRIGGER REAR HANDLE 1 3 1302260 GASKET 1 4 1302270 COVER 1 5 1302290 WASHER 1 6 2000020 BOOT PUSH BUTTON 1 7 2000080 LOCKNUT 1 8 2000700 SWITCH 1 9 7018400 CAP LUBE FITTING 1 10 8030060 SCREW 4 11 8070070 SCREW 1 12 8411080 SCREW 4 13 8500100 NUT 1 14 8507090 WASHER 1 15 8613200 PIN 1 ...

Page 13: ...USING NOSE STANDARD TORQUE ITEM PART DESCRIPTION QTY 1 1300350 SLEEVE DRIVE SHAFT 1 2 1300390 SPLINE BOLT DRIVE 1 3 1302360 PINION STANDARD TORQUE 1 4 1302380 SHAFT 1 5 1302510 DRIVE HOUSING 1 6 1302530 SAW MANDREL NOSE ASSEMBLY STANDARD 1 7 3002560 RING 2 8 3204060 BEARING 1 9 3214050 BEARING 1 10 5002440 RETAINING RING 2 11 5100620 RETAINING RING 1 12 8413080 SCREW 2 13 8415120 SCREW 2 14 850616...

Page 14: ... 8603050 SQUARE KEY 1 Figure 11 1302530 NOSE ASSEMBLY STANDARD TORQUE KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 14 OF 27 STANDARD TORQUE GEAR SET 1302360 BEVEL PINION GEAR SEE 1302970 1302370 BEVEL GEAR SEE NOSE 1302530 BLADE 1100 RPM NOSE DISASSEMBLY 1 Remove six screws Item 18 2 Using a 3 16 hex wrench...

Page 15: ...ORQUE ITEM PART DESCRIPTION QTY 1 1300350 SLEEVE DRIVE SHAFT 1 2 1300390 SPLINE BOLT DRIVE 1 3 1302610 PINION HIGH TORQUE 1 4 1302380 SHAFT 1 5 1302510 DRIVE HOUSING 1 6 1302531 SAW MANDREL NOSE ASSEMBLY HIGH TORQUE 1 7 3002560 RING 2 8 3204060 BEARING 1 9 3214050 BEARING 1 10 5002440 RETAINING RING 2 11 5100620 RETAINING RING 1 12 8413080 SCREW 2 13 8415120 SCREW 2 14 8506160 WASHER 2 15 8507150 ...

Page 16: ...W 6 19 8603050 SQUARE KEY 1 Figure 13 1302531 NOSE ASSEEMBLY HIGH TORQUE KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 16 OF 27 HIGH TORQUE GEAR SET 1302610 BEVEL PINION GEAR SEE 1302552 1302600 BEVEL GEAR SEE NOSE 1302531 BLADE 1000 RPM NOSE DISASSEMBLY 4 Remove six screws Item 18 5 Using a 3 16 hex wrench ...

Page 17: ...RING DIAGRAM KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 17 OF 27 TOP TRIGGER REAR TRIGGER RED RED BLUE BLACK MOTOR RED WHITE BLUE BLACK WHITE ORANGE GREEN TOOL 7 WIRES CORD POWER 5 6 2 G 3 1 4 2001610 PLUG 2001620 TOGGLE SWITCH ...

Page 18: ...626 359 8888 FAX 626 303 5151 18 OF 27 H1 X2 H4 X1 H2 H3 TM TOP TRIGGER REAR TRIGGER RED RED BLUE BLACK MOTOR RED WHITE BLUE BLACK WHITE ORANGE GREEN L1 L2 L3 P R T1 T2 T3 2 1 4 3 5 7 6 8 10 9 12 11 13 15 14 TRIP FM REV FWD COM SP2 SP1 SP3 SYN RESET SYN FM RELAY BLACK Ga 14 RED Ga 14 WHITE Ga 14 GREEN Ga 14 T1 T2 T3 BLACK RED WHITE GREEN 12 Ga WIRE WHITE Ga 16 WHITE Ga 16 BLACK Ga 16 BLACK Ga 16 B...

Page 19: ...8 PIN 3 6 7400143 RELAY 2 7 7400144 FUSE 2 8 7400145 FUSE 1 9 7400166 VARIABLE FREQUENCY DRIVE 10HP 240V 3PH 1 10 7400167 BRAKE RESISTOR 1 11 7400148 ANTI TIE DOWN 1 12 7400152 COVER 1 13 7400153 FUSE BOX SECONDARY 1 Figure 16 7400196 INVERTER 200V 240V KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 19 OF 27 ...

Page 20: ...626 303 5151 20 OF 27 H1 X2 H4 X1 H2 H3 TM TOP TRIGGER REAR TRIGGER RED RED BLUE BLACK MOTOR RED WHITE BLUE BLACK WHITE ORANGE GREEN L1 L2 L3 P R T1 T2 T3 2 1 4 3 5 7 6 8 10 9 12 11 13 15 14 TRIP FM REV FWD COM SP2 SP1 SP3 SYN RESET SYN FM RELAY BLACK Ga 14 RED Ga 14 WHITE Ga 14 GREEN Ga 14 T1 T2 T3 BLACK RED WHITE GREEN 12 Ga WIRE WHITE Ga 16 WHITE Ga 16 BLACK Ga 16 BLACK Ga 16 BLACK Ga 16 BLACK ...

Page 21: ...ET 8 PIN 3 6 7400143 RELAY 2 7 7400144 FUSE 2 8 7400145 FUSE 1 9 7400198 VARIABLE FREQUENCY DRIVE 10HP 460V 3PH 1 10 7400199 BRAKE RESISTOR 1 11 7400148 ANTI TIE DOWN 1 12 7400152 COVER 1 13 7400153 FUSE BOX SECONDARY 1 Figure 18 7400197 INVERTER 400V 460V KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 21 OF ...

Page 22: ... MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 22 OF 27 ENGLISH GENERAL INFORMATION MODEL 210 J AND 210 JI HOG SPLITTING SAW WITH INVERTER ______________________________________________________________________________ ...

Page 23: ...l tools that malfunction Be sure to disconnect tool from power supply 4 Instruct all personnel to stay clear of tool and not to stand or walk in front of or next to tool when in use 5 Point out to all personnel the dangers related to the misuse of tool and the importance of following safety procedures and instructions 6 Do not make or allow others to make alterations or modifications to this tool ...

Page 24: ..._________ PLACING INTO SERVICE _____________________________________________________________________________________________________ Hazards or unsafe practices which could result in severe personal injury death or substantial property damage Hazards or unsafe practices which could result in minor personal injury product or property damage Important installation operation or maintenance informatio...

Page 25: ...2 0800 KENTMASTER Fax 64 6 8777 858 NewZealand Kentmaster com Kentmaster South Africa PTY LTD Johannesburg S Africa Unit 54 Sunnyrock Park Sunrock Close Germiston Telephone 27 11 455 3748 Fax 27 11 455 3749 SouthAfrica Kentmaster com Kentmaster UK LTD Unit 16 Avonbank Ind Centre West Town Rd Avonmouth Bristol BS11 9DE England Telephone 44 117 923 5035 Fax 44 117 932 9010 UK Kentmaster com Kentmast...

Page 26: ... HANDLES 11 DRIVESHAFT HOUSING NOSE ASSEMBLY 13 MACHINE 210 J AND 210 JI WIRING DIAGRAM 17 INVERTER ASS Y AND WIRING DIAGRAM 18 NOTICE TO EMPLOYER AND PURCHASER OF TOOL 23 GENERAL INFORMATION 24 Kentmaster Worldwide Location 25 INDEX 26 FIGURES INDEX 27 KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 818 359 8888 FAX 818 303 5151 Page 26 o...

Page 27: ...302970 DRIVE SHAFT HOUSING NOSE LOW TORQUE 13 Figure 11 1302530 NOSE ASSEMBLY STANDARD TORQUE 14 Figure 12 1302552 DRIVE SHAFT HOUSING NOSE HIGH TORQUE 15 Figure 13 1302531 NOSE ASSEEMBLY HIGH TORQUE 16 Figure 14 210 J and 210 JI 1600520 AND 1600590 WIRING DIAGRAM 17 Figure 15 7400196 WIRING DIAGRAM 200V 240V 18 Figure 16 7400196 INVERTER 200V 240V 19 Figure 17 7400197 WIRING DIAGRAM 400V 460V 20 ...

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