REPAIR MANUAL
REMOVING THE VACUUM AND BRUSH ASSEMBLIES
1. Turn all switches OFF and UNPLUG the unit.
2. Remove
Door (10606).
Using a
#2 Phillips Screwdriver
remove
(4) 10-24 Bolts (10150)
attaching
Door
to
Solution Tank
.
3. Disconnect
the
(2) Blue Wires
marked
“V”,
(
2) Red Wires
marked
“B”
and
(3) Green (Ground) Wires
.
4. Using
a
5/16 Nut Driver
unscrew the
Duct Clamp (10071)
then disconnect the
Duct Cuff (10077).
NOTE:
On older C-4 machines the Duct Clamp cannot be accessed from the back of the unit. The
Clamp
will have to be removed after the
Brush Assembly
is laid forward and the
Vacuum Assembly
has been
pulled up and forward.
5. Remove
the
Exhaust Tube C4:(10101) C4-A:(10608)
.
6. Disconnect
the
Brass Plug
(10038)
and
Coupler (10037)
and
Vacuum Cuffs (10070 / 10075).
7. Remove
the
Brush
and
Vacuum Assemblies
. Using a
#2 Phillips Screwdriver
remove
(3) 10-24 Bolts
(10150)
and using
3/8
Nut Driver
remove the
(1)
10-24 Nut (10273)
attaching the
Brush Assembly
to the
Solution Tank
. Next using a
#3 Screwdriver
remove the
(4) ¼-20 Bolts (10178)
, remove the
Duct Strap
(10076)
. Next lift the
Brush Assembly
up to clear the
Stud (10187)
then lay assembly forward. Lift the
Vacuum Motor Assembly
out of the unit. Now the
Brush Assembly
can also be removed.
NOTE
: On Model C4-A machines, re-silicone the inner surface of the
Exhaust Tube (10608)
that touches the
Vacuum Motor (18007) Exhaust Port
before reassembling the unit.
REPLACING THE VACUUM MOTOR (18007)
1. Turn all switches OFF and UNPLUG the unit.
2. See (Removing Vacuum and Brush Assembly).
3. Remove
the
Vacuum Motor (18007)
from the
Duct (10073)
. Using 2 wrenches with 7/16 sockets unscrew
the (
3) ¼-20 Nuts (10137)
and
¼-20 Bolts (10063).
NOTE:
When reassembling the
Vac Motor Assembly
make sure the washers are replaced in the correct
location. (See Parts Diagram)
NOTE:
Do not over tighten the
Nuts (10137
). This may result in cracking the
Vacuum Motor
.
NOTE:
Inspect all wires and hoses for damage before reassembling unit.
NOTE:
Before reassembling the unit, all components should be cleaned.
NOTE:
While the unit is apart the
Brush Assembly
should be inspected.
NOTE:
Ensure ground (green) wires are reconnected.
REPLACING THE BRUSH MOTOR (18005)
1. Turn all switches OFF and UNPLUG the unit.
2. See (Removing Vacuum and Brush Assembly).
3. Disconnect
the
Brush Motor (18005) Ground (Green) Wire
, using the
5/16 Nut Driver
remove (
1) 10-32
Bolt (10152)
, from the
Housing Brush (10001).
4. Using
5/16 Nut Driver
remove the top
(2) 10-24 Bolts (10190)
holding down the (2)
Brush Motor Straps
(10008).
NOTE:
Do not remove the bottom
(2) Bolts
holding down the
Brush Motor Straps
.
5. Bend both Straps up. Tilt the
Pulley
side of the
Brush Motor
down to slip pulley out from under the
Belt (10011)
.
NOTE:
While the
Brush Motor
is out, inspect the
Belt (10011) and Bearing Block Assemblies (18016).
Remove any hair or dirt. (See Rebuilding Brush Assembly).
NOTE:
Show extra care when threading bolts into the aluminum
Brush Housing
, to avoid cross threading.
NOTE:
Inspect all wires and hoses for damage before reassembling unit.
NOTE:
Before reassembling the unit all components should be cleaned.
NOTE:
Ensure green (ground) wires are reconnected.
12
Summary of Contents for C-4
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