REPLACING THE PUMP MOTOR (18006)
1. Turn all switches OFF and UNPLUG the unit.
2.
Remove the
Door (10606)
. Using a
#2 Phillips Screwdriver
remove
(4) 10-24 Bolts (10150)
attaching the
Door
to the
Solution Tank.
3. Disconnect
the
Yellow Wire
marked
“P”
,
Black Wire
and
Green (Ground) Wire
.
4.
Using
Side Cutters (Dikes)
cut through
5/16 Clamp (10043)
that connects the
Solution Hose (10238)
to
the
Brass Elbow (18211).
5. Install rebuilt or new
Pump Assembly (4PUM) or (4PUM-A).
NOTE:
Ensure
Ground (Green) Wire
is reconnected.
REMOVING THE BRUSH ASSEMBLY (18210)
1. Remov
e Belt Cover (10100).
Using a
#2 Phillips Screwdriver
remove
(2) 6-32 Bolts (10026 / 10230).
2. Disconnect
Belt (10011)
from
Pulley (10009)
. With thumb and index finger pull
Belt
toward yourself and
down, rotating
Belt
off the
Pulley
.
NOTE:
The
Pulley (10009)
on some units may have a flange. Using
Pliers
remove the flange and throw it
away. This will enable the
Belt
to be removed.
3. Remove
the
Brush Bracket (10016).
Using a
#2 Phillips Screwdriver
remove
(1) 10-24 Bolt (10150).
Using a
3/8 Nut
Driver
remove
(1)
10-24 Hex Nut (10273).
4.
Lift up on the
Pulley (10010)
side of the
Brush Assembly (18210)
to rotate out of the
Brush Housing
(10001)
.
REBUILDING THE BRUSH ASSEMBLY (18210)
1. Remove the
Brush Pulley (10010)
by removing
(2) Set Screw
s
(10276)
using a
5/64 Allen Wrench
.
NOTE
: First use a
Heat Gun
or
Torch
to expand the
Pulley,
making it much easier to remove the
Set Screws
and slide the
Pulley
off the
Shaft (10012)
.
NOTE:
When reassembling the
Pulley
add a drop of
Light Duty
Thread Locker
to
Set Screws
. Align
Pulley
Set Screws
and the
Shaft dimples
. Without rotating the
Pulley,
slide it onto the
Shaft
until only the chamfered edge of the
Shaft
is sticking through the
Pulley
. Tighten
only
(1) Set Screw
. Turn the
Pulley
back and forth. The
Set Screw
should rock in the dimple but it should
not rotate. If it rotates, it is not in the dimple and should be reset. Once in dimple, tighten second
Set
Screw
.
2. Remove
Bearing Assemblies (18016).
3. Clean and inspect
Bearing Assemblies,
removing any hair and dirt.
NOTE:
If
Bearing (10017), Bearing
Block (10195)
, or
Brush Core Washer (10183)
are worn or damaged, replace them.
4. Inspect the ends of the
Brush Shaft (10012)
for dirt or corrosion buildup. Clean with low abrasive emery
cloth and oil.
5. Inspect
Brush (10013)
for wear, replace if necessary.
REPLACING THE FRONT NOZZLE CLIP (10031)
1. Turn all switches OFF and UNPLUG the unit.
2. Using
a
#2 Phillips Screwdriver
remove
(3) 8-32 Bolts (10274)
attaching
Front Nozzle Clip (10031) to
Brush Housing (10001)
.
3. Remove
Front Nozzle Clip
from
Brush Housing
.
4. Scrape away any remaining silicone from the inside of the
Brush Housing Vacuum Nozzle.
5. Apply a thin bead of silicone to the new
Vacuum Nozzle Clip
outer surface that touches the inside of the
Brush Housing Vacuum Nozzle
.
6. Insert
Front Nozzle Clip
into
Vacuum Nozzle
.
7. Add a drop of heavy-duty thread locker to the (3) threaded inserts in the
Front Nozzle Clip
.
8. Thread
(3) Bolts
into
Front Nozzle Clip
threaded inserts.
9. Wipe away excess thread locker and silicone from the outside and inside of
Vacuum Nozzle
.
13
Summary of Contents for C-4
Page 1: ...TABLE OF CONTENTS Contact Information ...
Page 16: ...MODEL C4 PARTS DIAGRAM 15 ...
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