BETCO CREWMAN Operator And Parts Manual Download

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E85263-00

CREWMAN

™

Operator and Parts

Manual

1001 Brown Avenue • Toledo, Ohio 43607-0127

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

Dust Control

20” Battery Burnisher

Summary of Contents for CREWMAN

Page 1: ...263 00 CREWMAN Operator and Parts Manual 1001 Brown Avenue Toledo Ohio 43607 0127 Customer Service 888 GO BETCO Fax 800 445 5056 Technical Service 877 856 5954 www betco com Dust Control 20 Battery Burnisher ...

Page 2: ...g Unloading and Transporting 5 Battery Charger Operation 6 Battery Charger Settings 7 Setup Operation Pad Pressure Adjustment 8 Battery Discharge Indicator 9 Pad Installation Instructions 10 Assembly 11 Parts Diagrams 12 21 Maintenance 22 Troubleshooting 23 Warranty 24 ...

Page 3: ...d Battery hour meter Yes BDI computer controlled Key switch Yes Safety switch Yes Construction Powder coated steel frame plated steel handle Main Wheels non marking in mm 8 203 Rear Wheels non marking in mm 4 101 6 Machine dimensions Length Height Width in x in x in 41 x 39 x 22 mm mm mm 1041 991 559 Weight of machine including batteries lb Kg 326 148 Productivity sq ft hr Up to 20 000 TECHNICAL D...

Page 4: ...ion when working on and around batteries If you get acid on your skin wash off immediately If you get acid on your clothing remove clothing and wash any skin that was in contact with the clothing Baking soda mixed with water will help to neutralize the acid on your skin The machine is very heavy so be very careful when loading transporting and unloading the machine Keep all body parts clothing and...

Page 5: ...t an angle LOADING PROCEDURE USING A LIFT GATE Lift gate must have ample capacity to lift the burnisher Wheels must be firmly chocked to prevent burnisher from rolling off the lift gate SECURING BATTERY BURNISHER Burnisher must be secured so that it will not roll or turn over Use chocks and tie downs to secure Please be aware that the battery burnisher is very heavy and that a metal bulkhead in a ...

Page 6: ...he machine It is suitable for any battery type if the charger has the proper settings Call manufacturer of machine on how to set the charger for different batteries than were supplied with your machine NOTE THE MACHINE WILL NOT POWER ON IF THE CHARGER IS STILL PLUGGED IN TO THE 110 VOLT OUTLET INDICATOR LIGHTS Red indicator shows that the charging cycle has started Yellow indicator shows that the ...

Page 7: ...the specific battery pack supplied with the machine To access the programming DIP Switches your must remove the hard plastic label on the front of the charger Be certain that the battery charger is unplugged from supply AC voltage and be certain that the battery charger is disconnected from the battery pack Below is the correct charger settings for the battery pack provided with the machine BATTER...

Page 8: ...rom the manual bag and insert it in the key switch located under the battery box cover C 9 To operate the machine turn on the key switch release the safety lock and squeeze the trigger on the handle D 10 The machine is equipped with the high speed burnishing pad that was used in testing the machine and is ready to run INITIAL SETUP AND OPERATION A 1 The machine is equipped with a manual pad pressu...

Page 9: ...shutdown voltage the machine will either be turned off or will not be able to start If the machine is in operation when the shutdown voltage is reached the outside right most yellow LED will flash for 15 seconds and then the red LED D will be turned on The machine will be turned off automati cally The batteries should be charged If the battery voltage is at a satisfactory state of charge some numb...

Page 10: ... pad holder feel around the edges to ensure that the pad is centered 6 Install the pad center lock A with the black gripper ring to hold the pad Tighten the center lock securely 7 Tip the machine up and press down on top of the motor to help seat the pad on the pad holder 8 Turn the key switch to on and adjust the pad pressure to the desired level PAD INSTALLATION INSTRUCTIONS A A ...

Page 11: ...11 ASSEMBLY Key Switch Box Assembly Battery Box Assembly Frame Assembly Handle Assembly ...

Page 12: ...12 HANDLE ASSEMBLY PARTS DIAGRAM E82749 E83130 E83270 E83129 E81139 E85032 E83427 E82751 E83426 E83691 E81180 E81099 E81275 E81058 E83127 EP50090 E81175 E81095 E81278 E81588 E83731 E81057 E81105 E83522 ...

Page 13: ...0 Serial Number Decal 1 E81275 Threaded Rod 1 2 13 x 15 875 1 E81278 Pilot Light 36 VDC 1 EP50090 Switch Box Cover Battery Dust Control 1 E81588 Meter 50 mV 1 50 AMP Scale Green 0 40 1 E82749 Handle Trigger Switchbox 1 E82751 Cover Switch Box 1 E83127 Handle Grip 7 8 ID 2 E83129 Safety Lock 1 E83130 Spring Extension 0 026 Wire x 0 686 L 1 E83270 Spring Clip 1 E83426 Screw 1 4 20 x 1 750 Pan Head 2...

Page 14: ...14 KEY SWITCH BOX ASSEMBLY PARTS DIAGRAM E89382 E12629 E12630 E81843 E81099 E81067 E89779 E81178 E89781 E81528 E81589 E81761 E81822 E81820 E81760 E81597 E81596 E81819 ...

Page 15: ...8 BRACKET SWITCH BOX 1 E81528 CONTRACTOR 36VDC 72 AMP 1 E81589 SHUNT 50 AMP 50mV 1 E81596 MANUAL RESET CIRCUIT PROTECTOR 50 AMP 1 E81597 MANUAL RESET CIRCUIT PROTECTOR 10 AMP 1 E81760 HEX HEAD SCREW 1 4 20 x 1 2 1 E81761 SAE WASHER 1 4 1 E81819 WIRE 16 AWG RED 4 0 LG 1 E81820 WIRE 16 AWG RED 6 00 LG 1 E81822 CABLE 6 AWG RED 6 0 LG 1 E81843 PHILLIPS HEAD SCREW M4 x 6 2 E89382 KEY SWITCH 1 E89779 SP...

Page 16: ...DIAGRAM E12564 E12565 E83143 E81400 E81146 E81074 E81584 E81125 E81602 E88894 E81824 E81821 E12628 E81063 E81072 E81823 E10734 E88893 E88909 E81097 E81713 E88887 E81590 E81599 E10878 E83720 E83523 E86157 E88030 E81074 E81586 E81604 ...

Page 17: ...Collar Shaft 0 500 ID Set Screw 4 E81584 Nut 10 24 Zinc 7 E81586 Hinge Piano 10 00 x 1 50 Steel Chrome 1 E81590 Lanyard 0 065 x 24 00 L 1 E81599 Axle 0 500 OD x 2 250 L 1 E81602 Axle 0 500 OD x 15 375 L Zinc 1 E81604 Gasket 3 4 x 1 4 x 4 0 2 E81713 Washer 1 4 SAE Zinc 2 E81821 Cable 6 AWG Red 21 50 L Lug 0 250 Lug 10 1 E81823 Cable 6 AWG Black 6 50 L 2 Lugs 0 250 1 E81824 Cable 6 AWG Black 23 50 L...

Page 18: ...3 E83657 E81617 E12476 E83425 E83269 E81063 E88904 E81144 E81713 E81174 E81076 E81076 E83145 E81085 E81066 E81062 E88886 E81598 E88810 E81062 E81107 E81523 E81229 E81079 E81275 E81089 E81172 E81063 E88885 E81126 E81713 E81082 E81132 E81071 E12407 E12407 E81088 E88904 E88809 E81063 E88913 E81062 E81067 E81072 E81713 E81082 ...

Page 19: ... Motor 2 5 HP 36 VDC 2000 rpm 1 E81123 Wheel 8 OD 3 4 ID Non Marking 2 E81126 Wheel Caster 2 500 4 Bolt ASM 1 E81132 Spring 0 093 Wire 710 OD x 4 00 L 1 E81141 Cover Motor Dust Control 1 E81143 Cover Dust Bag Dust Control 1 E81144 Shroud Dust Control 1 E81149 Pad Driver 19 OD 1 E81150 Pad Holder Big Mouth Gripper Ring 1 E81172 Bracket Adjustment Spring DCBB 1 E81174 Motor Mount Plate 1 E81229 Knob...

Page 20: ...20 ELECTRICAL DIAGRAM 1 2 3 4 8 7 6 5 E88893 WIRE HARNESS E12564 E81821 E81823 E81824 E12565 E81822 E81820 E81819 ...

Page 21: ... ELECTRICAL DIAGRAM M TRIGGER SWITCH INDICATOR LIGHT 50 AMP KEY SWITCH 1 2 3 4 5 6 7 8 CONTACTOR 10 AMP BDI CHARGER PLUG WHITE 12V BATTERIES MOTOR BLUE SHUNT DCBB WIRING DIAGRAM REV 1 02 2013 A METER CLIP ...

Page 22: ...attery connections are tight and free from corrosion Inspect vibration mounts Check tighten nuts and screws Check the dust shroud and brush seal Check the motor brushes for wear or excessive arcing Change vibration mounts Check the cables wires electrical system for wear or damage Check the safety lockout on the trigger Check wheels and bearings IMPORTANT NOTES 1 Warning Unplug the machine charger...

Page 23: ...sure using pad pressure adjustment knob inside battery box Too much pad pressure Decrease pressure using pad pressure adjustment knob inside battery box BDI voltage set to too high See BDI instruction page for proper BDI setting Pad not centered Remove pad rotate 45 re center the pad Pad is torn or worn excessively Replace pad Charger plugged in but not on Check wall outlet circuit breaker Charger...

Page 24: ...s except wear items are warranted by Betco for a period of 3 years Wear Items exempt from Warranty consideration include but may not be limited to power cords transport wheels vacuum bags belts squeegee blades pad drivers clutch plates handle grips filters screens throttle cables brushes and carbon brushes Subject to the conditions and exceptions stated in this warranty Betco warrants the Betco pr...

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