Kenmore D02 M90349 Use And Care Manual Download Page 15

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466226313 • 15

PARTS LIST

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.

To order replacement parts after using grill,
call 1-800-241-7548.

Key

Q ty Description

Part #

BOTTOM SHELF

G651-0055-W1

LEFT SIDE CART PANEL

G651-2200-W1A

RIGHT SIDE CART PANEL

G651-2300-W1A

MATCH HOLDER

G401-0079-W1

CASTER SOCKET

G408-0036-W1

LOWER BACK PANEL

G651-7701-W1

FRONT DOOR BRACE

G651-B800-W1

CASTER, LOCKING

G350-0023-W1

CASTER, FIXED

G350-0024-W1

WEIGHT BLOCK

G651-0012-W1

TOP LID

G651-4200-W1

LOGO PLATE F/ LID

G528-0002-W2

TEMPERATURE GAUGE

G430-0022-W1

BEZEL, F/ TEMPERATURE

GAUGE

G404-0034-W1

LID BUMPER, RECTANGLE

G430-00B8-W1

LID BUMPER, ROUND

G303-0038-W1

TOP LID HARDWARE

G430-0024-W2

HANDLE, F/ LID

G651-0008-W1

FIREBOX

G651-C300-W2

MAIN BURNER-TUBE BURNER

G651-4000-W1A

MAIN BURNER-BAR BURNER

G651-4100-W1

ELECTRODE, F/ MAIN BURNER G501-0010-W1

ELECTRODE, F/ SEAR BURNER G651-5103-W2

CARRY OVER TUBE

G501-0015-W1

CONTROL PANEL, MAIN

G651-0053-W1

ELECTRONIC IGNITION

MODULE

G651-1300-W1

HEAT SHIELD, F/ IGNITION

MODULE

G308-0025-W1

HOSE VALVE ASSEMBLY

G651-Q100-W1

BEZEL F/ CONTROL KNOB

G430-0027-W2

CONTROL KNOB

G432-0010-W1

RIGHT SIDE SHELF

G530-0500-W2

FASCIA, F/ RIGHT SHELF

G651-P901-W1

LEFT SIDE SHELF F/ SB

G530-0600-W2

DRIP PAN, F/ SB

G516-0021-W2

RUBBER BUMPER, F/

SIDEBURNER

G501-0066-W1

CONTROL PANEL, F/ SB

G651-Q001-W1

SIDEBURNER

G651-R700-W1

ELECTRODE, F/ SB

G515-0039-W1

Key

Q ty Description

Part #

ELECTRODE WIRE, F/

SIDEBURNER

G602-0007-W1

SIDEBURNER VALVE CLIP

G405-0019-W1

SIDEBURNER LID

G521-0021-W1

HINGE, F/ SIDEBURNER

G513-1100-W1

HANDLE, F/ SB LID

G517-0011-W2

SIDEBURNER GRATE

G606-0015-W1

GRIDDLE, F/ SIDEBURNER

G516-0070-W1

HANDLE, F/ DOOR

G651-0006-W2

LEFT DOOR

G651-5501-W1

RIGHT DOOR

G651-5601-W1

DOOR PIN, FIXED

G401-0053-W1

DOOR PIN, SPRING

G439-0036-W2

MAGNET ASSEMBLY

G213-0022-W1

HEAT DIFFUSER

G430-0005-W1

HEAT DIFFUSER F/ BAR

BURNER

G651-0011-W1

COOKING GRATE

G432-0002-W1

WARMING RACK

G651-0017-W1

BUTTON, F/ IGNITION

MODULE

G409-0030-W1

GREASE TRAY

G651-3900-W1

GREASE PAN

G416-0015-W1

NATURAL GAS HOSE

G501-0099-W1

ROTISSERIE BRACKET,

MOTOR SIDE

G651-0020-W1

ROTISSERIE BRACKET,

HANDLE SIDE

G651-0021-W1

ROTISSERIE MOTOR W/ FORK

ASSEMBLY

G651-0054-W1

…

CASTER PIN

G350-0026-W1

…

PRODUCT MANUAL, ENGLISH

G651-250801-W1

…

PRODUCT MANUAL, FRENCH

G651-250802-W1

…

HARDWARE PACK

G65125-B001-W1

NOT Pi ctured

Summary of Contents for D02 M90349

Page 1: ...Use Care Guide Model D02 M90349 Kenmore NaturalGas Grill P N G651 001 250801 Model 466226313 Jan 11 13 MD MC Sears Canada Inc Toronto ON M5B 2C3 www sears ca ...

Page 2: ...ncluding lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and care...

Page 3: ...ench not provided WARRANTY KENMORE GRILL WARRANTY All warranty coverage is void if this grill is ever used for commercial or rental purposes All warranty coverage applies only if this grill is used in Canada One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship within one year from the date of purchase call 1 800 241 7548 to arrange for free repair ...

Page 4: ... system is used This additional regulator is not supplied with the product It is possible for a consumer making the connection themselves or a plumber not checking to tap into a 2 or 5 psi line If a pressure of 2 psi or greater is supplied to the appliance regulator on certain grills it will shut down and not deliver any gas to the grill Other concerns are the quick disconnect socket and hose whic...

Page 5: ...n and increase the likelihood of a grease fire and is not recommended Using briquettes lava rock or charcoal in this grill will void your warranty For extra smoke flavor we recommend using a smoker box with wood chips Temperature Convective Grills ONLY The temperature gauge in the hood of your new grill measures air temperature The air temperature inside your grill will never be as hot as the temp...

Page 6: ...the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burner arr...

Page 7: ... meat s internal temperature and thickness can also affect cooking times Cold and thicker meats will take longer to cook Internal Meat Temperatures Meat cooked on a grill often browns very fast on the outside Therefore use a meat thermometer to ensure it has reached safe internal temperatures Sauces Sauces containing sugars and fats can cause flare ups and your food may burn In general apply these...

Page 8: ...grill has cooled down yet is still warm It is much easier to clean food particles while warmth is still present than after the food particles have completely cooled and hardened This grill is not designed to be burned off by closing the lid and turning the burners on High for an extended time The excessive heat generated can cause leftover grease to catch fire and can cause permanent damage to you...

Page 9: ...d to the gas source house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figure C With proper assembly the gas hose cannot be removed without pushing the quick disconnect sleeve back To disconnect push sleeve back and pull plug out of sleeve this automatically...

Page 10: ...ur fire department WARNING NOTE Side burner shelf fascia not shown for clarity NOTE Your grill may NOT be equipped with a sideburner Safety Tips When grill is not in use turn off all control knobs and gas source Leak Testing 1 Turn all grill control knobs to OFF 2 Be sure gas hose is tightly connected to gas source 3 Completely open gas source If you hear a rushing sound turn gas off immediately T...

Page 11: ...utensils and oven mitts to avoid burns and splatters Maximum load for side burner and side shelf is 10 lbs The grease tray or cup must be installed during use and emptied after each use Do not remove grease tray or cup until grill has completely cooled Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles rema...

Page 12: ... grill 3 Push in and turn far left burner knob to the HIGH position Be sure burner lights and stays lit 4 Light adjacent burners in sequence by pushing knobs in and turning to the HIGH position SEAR Burner Ignitor Lighting Do not lean over grill while lighting 1 Turn OFF gas burner control valves 2 Turn ON gas at source 3 Open lid during lighting 4 To ignite push and turn SEAR burner knob to HIGH ...

Page 13: ... paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive clean...

Page 14: ...Carryover tube Firebox burner bracket Pry off electrode with a flat blade screwdriver Electrode CAUTION SPIDER ALERT VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes BURNER SPIDER AND WEBS INSIDE BURNER TUBE Important Always ensure that the v...

Page 15: ...5 W1 28 1 HOSE VALVE ASSEMBLY G651 Q100 W1 29 7 BEZEL F CONTROL KNOB G430 0027 W2 30 7 CONTROL KNOB G432 0010 W1 31 1 RIGHT SIDE SHELF G530 0500 W2 32 1 FASCIA F RIGHT SHELF G651 P901 W1 33 1 LEFT SIDE SHELF F SB G530 0600 W2 34 1 DRIP PAN F SB G516 0021 W2 35 2 RUBBER BUMPER F SIDEBURNER G501 0066 W1 36 1 CONTROL PANEL F SB G651 Q001 W1 37 1 SIDEBURNER G651 R700 W1 38 1 ELECTRODE F SB G515 0039 W...

Page 16: ...2 32 23 21 45 3 4 38 26 15 25 10 12 5 14 18 16 20 39 40 41 42 46 43 34 35 36 37 27 4 9 20 20 20 20 24 24 24 29 29 29 29 29 30 30 30 30 30 31 49 52 52 52 52 52 53 54 54 54 54 55 56 57 58 5 13 24 28 44 50 47 59 8 9 11 17 19 30 29 46 48 49 50 51 62 60 61 ...

Page 17: ...2 1 4 20 Flange Nut Qty 6 1 4 20x2 3 8 Machine Screw Qty 6 8x3 8 Sheet Metal Screws Qty 6 Left Side Panel Right Side Panel Right Side Panel Left Side Panel Magnet Assembly Lower Back Panel For Front Door Brace Assembly Rear Front Bottom Shelf Bottom Shelf Attach bottom shelf oriented as shown to left and right leg assemblies with 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts 466226313 17 ...

Page 18: ... front door brace as shown Attach to left and right leg assemblies with 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts Front Door Brace 1 4 20 Flange Nut Qty 4 1 4 20x2 3 8 Machine Screw Qty 4 18 466226313 ...

Page 19: ...ecure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front B After all 4 casters are secure remove the Caster Pin and save for future maintenance Attach weight block to bottom shelf with 2 1 4 20x2 machine screws and 1 4 20 flange nuts C Caster Pin 1 4 20 Flange Nut Qty 2 1 4 20x2 Machi...

Page 20: ...x1 2 Screw Qty 4 Grill Head 5 Stand cart upright This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Attach with 1 4 20x1 2 screws 20 466226313 ...

Page 21: ... right side fascia to right side shelf with 10 24x3 8 screw assemblies A Hook the right side shelf to firebox by the pre assembled screws B Inside firebox insert 7mm fiber washer and 1 4 20x1 2 screw as shown C Attach shelf with 1 4 20x1 2 screw and 1 4 20 flange nuts and fasten the two pre assembled screws D 7mm Fiber Washer Qty 1 1 4 20x1 2 Machine Screw Qty 2 1 4 20 Flange Nut Qty 1 10 24x3 8 s...

Page 22: ...scia to left side shelf with 10 24x3 8 screw assemblies A Hook the side burner shelf to firebox by the pre assembled screws B Inside firebox insert 7mm fiber washer and 1 4 20x1 2 screw as shown C Attach shelf with 1 4 20x1 2 screw and 1 4 20 flange nuts and fasten the two pre assembled screws D 7mm Fiber Washer Qty 1 1 4 20x1 2 Machine Screw Qty 2 1 4 20 Flange Nut Qty 1 10 24x3 8 screw assembly ...

Page 23: ...ess Steel Screw Qty 2 8 wing nut 466226313 23 10 Attach side burner bezel and valve with 8 32x3 8 Stainless Steel screws A Place side burner into shelf Make sure valve is inside side burner tube Attach side burner with 8 wing nut B Hook venturi clip to side burner tube and around manifold Attach side burner ignitor wire to ignitor as shown C Press side burner control knob onto valve stem D ...

Page 24: ...e shelf holes Attach side burner lid assembly to side shelf with 8 32 x3 8 screws and 8 32 hex nuts Place side burner cooking grate and griddle onto side burner shelf 8 32X3 8 Screw Qty 4 Side Burner Griddle Side Burner Cooking Grate 8 32 Hex Nut Qty 4 8 32 Hex Nut 8 32x3 8 Screw 24 466226313 ...

Page 25: ...Hinge Pin hole 5mm Lock Washer 5mm Flat Washer 10 24x1 2 Machine Screw 12 Attach handle to door with 10 24x1 2 machine screws 5mm flat washers and 5mm lock washers A Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in front door brace align hinge hole on top of door and release hinge pin into door A 466226313 25 ...

Page 26: ...tery into ignitor slot with positive end facing outward Screw ignitor cap onto ignitor Place heat diffusers over tube burners and the heat diffuser for sear burner over sear burner by inserting tabs into slots in front of firebox Opposite ends of heat diffusers rest on pins in back of firebox Heat Diffuser Back of Firebox Heat Diffuser Front of Firebox Sear Burner Heat Diffuser F Sear Burner Stain...

Page 27: ...N Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease Pan Grease Tray 15 16 Attach natural gas hose as shown Natural Gas Hose 466226313 27 NOTE Sideburner shelf fascia not shown for clarity ...

Page 28: ...x as shown A Push rotisserie motor onto the motor side rotisserie bracket as shown B Insert the rotisserie bushing and rotisserie washer to the threaded end of the spit rod Attached the rotisserie handle Insert the spit rod through rotisserie forks as shown C Insert the motor end of the spit rod into the socket of the rotisserie motor Rest the groove of the rotisserie bushing onto the handle side ...

Page 29: ...intended 7 Removed motor from grill and store indoors when not in use 8 Do not use grill for non rotissorie cooking with motor installed 9 To protect against electric shock do not immerse motor cord or plugs in water or other liquid 10 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufact...

Page 30: ...Cleaning the Burner Assembly sections of this Use Care Guide Turn off control knobs and source Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease tray and other surfaces Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page GAS ISSUES Trying to light wrong burner Burner ...

Page 31: ...ldup around burner system Burner and or burner tubes are blocked Grease buildup or food particles in end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Turn front of grill to face wind or inc...

Page 32: ... tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end ...

Page 33: ...Notes 466226313 33 ...

Page 34: ...Notes 34 466226313 ...

Page 35: ...Notes 466226313 35 ...

Page 36: ...fessional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada...

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