Kenmore 415.1664901 Use & Care Manual Download Page 1

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Model 464224011 • Oct-13-10

Use & Care Guide

Model: 415.16649011

Kenmore

Liquid Propane Gas Grill

P/N G614-001-030801

Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com

™

Summary of Contents for 415.1664901

Page 1: ...l 464224011 Oct 13 10 Use Care Guide Model 415 16649011 Kenmore Liquid Propane Gas Grill P N G614 001 030801 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com ...

Page 2: ...ither the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as a rotisserie must be electrically grounded in accordance with local codes or National E...

Page 3: ... appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME Table of Contents WARRANTY Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion which could result in property damage ...

Page 4: ...PD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage LP Tank Valve Retainer Strap Safety...

Page 5: ... appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Do not use household cleaning agents Dama...

Page 6: ...re proceeding by calling Sears for replacement parts at 1 800 4 MY HOME 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call Sears for replacement parts at 1 800 4 MY HOME 6 Alw...

Page 7: ...s The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled s Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you n...

Page 8: ...ring lighting Turn on gas at LP cylinder 2 Push and turn control knob to and hold in You will hear a clicking sound as the burner is being ignited Ignition should occur within 5 seconds but continue to hold the knob in for a full 10 seconds to maintain ignition 3 Once burner has ignited turn knob to desired setting 4 If ignition does NOT occur in 5 seconds turn the burner control OFF Wait 5 minute...

Page 9: ...rst push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only identical replacement part valve hose regulator as specified in the Parts ...

Page 10: ...pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot Cleaning the Burner Assembly Follow these instructions to clean and or r...

Page 11: ...rol panel is in the OFF position and adapter plug is disconnected from outlet Release the screw securing the light socket Take out the socket and remove the lens Loosen the two screws which are locking the bulb Pull out the bulb and replace with a new bulb Step 1 Step 2 Step 3 Step 4 Step 5 Reverse instructions from step 3 through step 1 to re install socket Bulb Speciﬁcation Bulb Type Halogen Wat...

Page 12: ... Ground Fault Interrupter protector exists Do not use this appliance if the circuit does not have GFI protection Do not plug this appliance into an indoor circuit 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking oﬀ parts 3 Do not operate grill with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner 4 Do no...

Page 13: ...3 W1 34 1 LIGHT SWITCH G520 0013 W1 35 1 HALOGEN LIGHT ASSEMBLY G614 8200 W1 36 2 PIN F DOOR G411 0054 W1 37 5 BEZEL F CONTROL KNOB G614 0064 W1 38 1 BEZEL F ROTISSERIE KNOB G614 0065 W1 39 6 CONTROL KNOB G614 4400 W1 40 1 CONTROL KNOB F ROTISSERIE G614 2300 W1 41 1 TOP LID G614 1500 W1 42 1 HANDLE F TOP LID G614 0042 W1 43 1 INNER INSERT F TOP LID G614 0041 W1 44 2 RUBBER BUMPER RECTANGULAR F LID...

Page 14: ... 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 31 32 33 34 35 36 36 37 38 39 40 21 22 23 24 25 26 27 27 27 28 28 29 30 41 42 43 44 45 46 47 48 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 69 70 74 49 50 51 75 76 77 71 72 73 ...

Page 15: ... 1 4 20x1 2 screw Qty 6 Qty 6 7mm lock washer 7mm lock washer 7mm flat washer 464224011 15 Qty 6 7mm flat washer 7mm flat washers per panel Qty 1 Bent U pin Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining...

Page 16: ... adapter to lower back panel using four 8 32x3 8 screws 4mm flat washers 4mm lock washers and 8 nuts panels using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers each side Qty 4 Qty 4 Qty 4 Qty 4 4mm flat washer 4mm flat 8 Nut 8 Nut Adapter 8 32x3 8 screw 8 32x3 8 4mm lock washer 4mm lock Qty 4 7mm flat washer screw washer washer Lower back panel Lower back panel Left side panel Bottom...

Page 17: ...er back panel Cart partition panel Attach cart partition panel to lower back panel using two 10 24x3 8 screws 5mm lock washers and 5mm lock washer 5mm flat washer 10 24x3 8 screw 10 24x3 8 screw Qty 2 Qty 2 5mm lock washer Qty 2 5mm flat washer flat washers attach inside shelf to cart partition panel using three 10 24x3 8 screws 5mm lock washers and 5mm flat washers attach inside shelf to cart lef...

Page 18: ...ing slots at bottom of grill head with posts on cart Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Regulator hose Grill head Post After assembly Before assembly 8 Inside of cart connect adapter wire harness and light wire harness Adapter Light wire harness Adapter wire harness side panels ...

Page 19: ...es over the cart back of the Electronic Ignition Module Total 7 connections from the switch wiring harness into the back of the Electronic Ignition Module Total 2 connections Untie the two wires a and b from under the left side of grill head Connect the two wires a and b NOTE Switch terminals are larger than electrode terminals and should only be installed in locations shown as ignition module Ele...

Page 20: ... washer and 7mm flat washer on each side 7mm lock washer 7mm lock 7mm flat washer washer screw Qty 2 Qty 2 12 Attach left side shelf to the back of left side fascia using four 10 24x3 8 screws 5mm lock washers 10 24X3 8 screw Left side shelf Back of left fascia 5mm lock washer 5mm flat washer Qty 2 7mm flat washer 10 24x3 8 screw Qty 4 Qty 4 5mm lock washer Qty 4 5mm flat washer 1 4 20x1 screw 1 4...

Page 21: ...24x1 2 screws fiber washers 5mm flat washers 5mm lock washers and 10 24 nuts shown B 10 24X3 8 screw Lid screw Right side shelf Back of right side fascia 5mm lock washer 5mm flat washer A B C 10 24X1 2 screw Fiber washer 5mm flat washer 5mm lock washer 10 24 nut Lock nut Sideburner pan Side burner lid Right side shelf Right side shelf 10 24x3 8 screw Qty 4 10 24x1 2 screw Qty 4 Qty 8 5mm lock wash...

Page 22: ...ully tighten the screws Insert the keyhole slots on mounting panel of burner shelf over the two screws and washers Make sure the tabs on shelf mounting panel insert into cut outs on fire box shown B Fully tighten the two screws 1 4 20x5 8 screw 7mm lock washer 7mm flat washer A B Right side burner shelf Tabs into cut outs Keyhole slot over the screw and washer 1 4 20x5 8 Screw Qty 2 Qty 2 Qty 2 7m...

Page 23: ... one 1 4 20x1 screw 7mm lock washer and 7mm flat washer Only Right side burner shelf assembly shown repeat step 14 and 15 for Left side shelf 1 4 20x1 7mm lock Washer 7mm lock Washer 7mm flat Washer 7mm flat Washer Screw 1 4 20x5 8 Screw 1 4 20x5 8 screw Qty 2 Qty 3 Qty 3 7mm lock washer 7mm flat washer 1 4 20x1 screw Qty 1 Secure top screw first ...

Page 24: ...lve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the lower hole on valve bracket with the lower hole on fascia Secure using one 8 32x3 8 screw and 4mm lock washer removed previously Place sideburner bezel over valve stem on front side of fascia Align small holes on bezel and holes on fascia with holes on valve bracket making sure OFF i...

Page 25: ...sing two 10 24x1 2 screws 5mm flat washers 5mm lock washers and 10 24 nuts Make sure that burner tube and sideburner valve are securely engaged See inset below 10 24x1 2 Screw 5mm lock Washer 10 24 nut 5mm flat Washer Burner tube Ceramic sideburner Sideburner Burner tube Valve pan 10 24x1 2 screw Qty 2 Qty 2 5mm lock washer Qty 2 5mm flat washer Qty 2 10 24 nut ...

Page 26: ...e of sideburner pan Make sure to position electrode end under electrode cover Secure electrode using one 8 3 4 tapping Attach sideburner heat shield to sideburner pan using two 8 3 8 tapping screws shown A B Do not overtighten screw to avoid cracking cermic electrode Sideburner heat shield Sideburner pan 8 3 8 tapping screw Qty 2 8 3 4 tapping screw Qty 1 screw shown A ...

Page 27: ...hield w grease tray rails by inserting rear shield tabs into slots next to grease tray opening shown A 1 Attach grease tray heat shield front to front brace using two 1 3 4 2 Install tank heat shield by inserting rear shield tabs into slots shown A 3 Attach tank heat shield front to front brace using two 8 3 8 tapping screws shown B 4 8 3 8 tapping screw Qty 4 8 3 8 tapping screws shown B 2 ...

Page 28: ... Hinge pin on bottom of door Top of door PRESS Right door 20 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door ...

Page 29: ...29 Install heat diﬀusers by sliding one end of each heat diﬀuser into slots at front of firebox and resting opposite end on pins at rear of firebox Heat diﬀuser Front of firebox Rear of firebox Slide into slots Pin ...

Page 30: ...rate legs with holes in shelf Assembled warming rack Warming rack Cooking grate Sideburner grate Place cooking grates onto firebox as shown Insert the four wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox ...

Page 31: ... sidburner grease tray by sliding it into rails which are under sideburner shelf CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 24 Upper back panel Grease tray Sideburner grease tray Rail Sideburner shelf Rail ...

Page 32: ...ion resulting in the LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use Care section Once cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in right side panel See U...

Page 33: ...valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural ...

Page 34: ... Solution See Troubleshooting Integrated Electronic Ignition section Inspect wire insulation and proper connections Replace wires if insulation is broken See Match Lighting section of Use and Care Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank val...

Page 35: ... pointing in the right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that an...

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