Kenmore 415.16304800 Use And Care Manual Download Page 24

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Grease Cup Clip and Grease Cup

‘

Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip.

Grease Cup Clip

Grease Cup

Failure to install grease cup clip and cup

will cause hot grease to drip from bottom

of grill with risk of fire or property damage.

CAUTION

24 • 464810208

LP Tank

‘

LP tank is sold separately. Use only with an OPD

equipped LP tank. Fill and leak check before

attaching to grill and regulator.

See Use and Care section to correctly Leak Test and perform the Burner Flame Check.

“

Tank collar opening must face to front of grill. Loosen wing nut from tank retainer bracket. Set bottom of tank into notches in the
tank bracket. Fit tank retainer bracket onto tank collar and tighten the wing nut.

(over-fill protection device)

LP Cylinder

(not included)

LP Tank

Regulator

Tank Retainer

CAUTION

Cylinder valve must face to front of cart once

tank is attached. Failure to install cylinder

correctly may allow gas hose to be damaged

in operation, resulting in the risk of fire.

Correctly Installed

LP cylinder.

Always keep LP cylinders in

upright position during use,

transport, and storage.

Summary of Contents for 415.16304800

Page 1: ...efore cooking on grill Failure to follow all manufacturer s instructions could result in fire or explosion which could cause property damage personal injury or death Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm 464810208 80013215 10 25 07 Parts Assembly Safety Rules Use and Care T...

Page 2: ...andling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 o...

Page 3: ...ble operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense Here s what the Repair Protection Agreement includes Expert service by our 10 000 professional repair specialists Unlimited service and no ch...

Page 4: ...o rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Im...

Page 5: ...electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Connecting Regulator To The LP Tank 1 LP tank must be properly sec...

Page 6: ...MY HOME 4 Brush soapy solution onto areas where bubbles are shown in picture below s Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call Sears for replacement parts at 1 800 4 MY HOME 6 Always close LP tank valve after performing leak test by turning ...

Page 7: ...s to avoid burns and splatters s Maximum load for sideburner and side shelf is 10 lbs s The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled s Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to ...

Page 8: ...o HI position Sideburner Ignitor Lighting If ignitor does not work follow match lighting instructions After Lighting Turn knobs to HI position for warm up Sideburner Match Lighting 1 Open top cover 2 Hold lit match to any port on the burner Push in and turn sideburner knob to HIGH Be sure burner lights and stays lit s Do not lean over grill while lighting 1 Open lid or cover for Side Burner during...

Page 9: ...rasive cleaner If you don t have a grill cover wipe off dust and grime before starting your grill Coating the cooking grids with spray on cooking oil will keep the food from sticking and make clean up easier After cooking scrape the grates with a long handled brass wire bristle brush Check inside the grill bottom for grease build up and clean often especially after cooking fatty meat Do not mistak...

Page 10: ...ch of children Cover grill if stored outdoors Store grill indoors ONLY if LP tank is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill A Valve Correct burner to valve engagement Burner Tube Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burne...

Page 11: ...Mounting Side Shelf RF LB 80010073 38 2 Mounting Side Shelf LF RB 80010074 39 4 1 4 20x1 1 4 Screw 80015911 40 4 1 4 20x1 2 Screw 80015911 41 4 1 4 20 Flange Nut 80015911 Key Qty Description Part 42 1 Side Burner Pan 80006246 43 1 Side Burner Assembly 80015910 44 1 Grate Side Burner 80009728 45 1 Sideburner Clip 80015911 46 1 Wing Nut 80015911 47 3 8X3 8 Self Tap Screw 80015911 48 2 Lower Hinge 80...

Page 12: ...3 21 19 19 20 22 24 23 18 18 14 15 16 17 17 17 17 17 17 17 17 25 26 27 28 29 30 31 32 33 27 13 35 36 37 37 38 38 39 39 40 40 41 41 42 44 46 34 27 13 34 47 61 48 48 34 27 13 34 27 13 52 34 27 34 27 50 51 53 54 55 56 57 58 49 49 11 10 34 34 27 27 13 13 PARTS DIAGRAM Modelo No 415 16304800 61 59 60 27 27 27 27 45 43 ...

Page 13: ...t back legs do not have leg extenders In front attach upper leg side brace and left front leg curve with 10 24x1 1 4 screw and 10 24 flange nut In back attach upper leg side brace and left back leg straight with 10 24x1 1 4 screw and 10 24 flange nut Do not tighten Attach support bracket in second hole from bottom of leg with hinge pins and hitch pins A Place other upper leg as shown Attach upper ...

Page 14: ...P cylinder on side brace side 3 Tank Exclusion Wire Side Brace Larger opening side 17 10 24x2 Screw Qty 8 13 10 24 Nut Qty 8 17 13 Lay front legs down on the floor Fit upper panel with two tabs between legs Attach with 10 24x2 screws and flange nuts Fit lower panel around tank exclusion wire and attach with 10 24x2 screws and 10 24 flange nuts 10 24 ...

Page 15: ... a wheel bushing and hitch pin 21 Wheel Bushing7 Qty 1 11 Hitch Pin Qty 1 Axle Rod Wheel Wheel Cone side of wheel against leg 21 11 12 13 12 10 24x1 1 4 Screw Qty 6 13 10 24 Flange Nut Qty 6 Remove screws and nuts to attach back brace Remove previously attached screws and nuts from upper legs as shown Attach back braces with 10 24x1 1 4 screws and 10 24 flange nuts ...

Page 16: ...orts onto screws making sure angle side is facing the front and attach with 10 24 flange nuts In back attach upper firebox support with 10 24x2 screws and 10 24 flange nuts Valve Hose Regulator and Electronic Ignition Module Remove ignitor cap and plastic hex nut from Electronic Ignition module assembly Insert module into the opening on control panel and attach with the removed hex nut Place AA ba...

Page 17: ...y 1 Tank Retainer 30 5 5 9 Heat Shield Attach heat shield with 10 24x1 2 screws and 10 24 flange nuts Heat Shield Back of cart Insert tank retainer into side brace and secure with wing screw 13 10 24 Flange Nut Qty 2 27 10 24X1 2 Screw Qty 2 27 13 ...

Page 18: ... burner assembly to the firebox using 5mm fiber washers and 10 24 x 1 2 machine screws Place firebox onto upper firebox supports with burner tubes below heat shield Make sure burner tubes are correctly engaged If burner is not leveled from left to right adjust the two screws attaching valve stems to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 screws 5mm fiber washe...

Page 19: ... leg with 1 4 20x1 1 4 screw and1 4 20 flange nuts Do not fully tighten Attach mounting brackets to front of leg with 1 4 20x1 2 screws B Fully tighten all screws Repeat above steps to attach side burner shelf to cart Shelf Support Mounting Bracket 464810208 19 40 1 4 20x1 2 Screw Qty 4 41 1 4 20 Flange Nut Qty 4 Side Shelf Without Hole 39 41 40 27 A B ...

Page 20: ...e in sideburner tube and hook other end around valve manifold Attach sideburner ignitor wire C Press sideburner control knob onto valve stem and sideburner grate onto shelf D A Sideburner Valve Sideburner B 46 Wing Nut Qty 1 46 61 47 61 20 464810208 60 Sideburner Tube Sideburner Valve SideBurner Clip Correctly assembled burner to valve engagement Sideburner Ignitor Wire C D Sideburner Grate Contro...

Page 21: ...er hinges to back of lid with 10 24x1 2 screws 5mm fiber washers and 10 24 flange nuts Hinges should curve downward when properly installed 15 14 Center flat portion of hinge on bottom 5 5mm ID 19mm OD Fiber Washer Qty 6 27 34 13 464810208 21 27 10 24x1 2 Screws Qty 4 34 5mm Fiber Washers Qty 8 13 10 24 Flange Nut Qty 4 27 10 24x1 2 Screws Qty 4 34 5mm Fiber Washers Qty 8 13 10 24 Flange Nut Qty 4...

Page 22: ...aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins See inset 10 Hinge Pins Qty 2 11 Hitch Pins Qty 2 10 11 17 Heat Diffuser Heat Diffuser 22 464810208 Place heat diffuser over screws in firebox ...

Page 23: ...re into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Swing Away Leg Wire Pivot Wire 464810208 23 ...

Page 24: ...ction to correctly Leak Test and perform the Burner Flame Check Tank collar opening must face to front of grill Loosen wing nut from tank retainer bracket Set bottom of tank into notches in the tank bracket Fit tank retainer bracket onto tank collar and tighten the wing nut over fill protection device LP Cylinder not included LP Tank Regulator Tank Retainer CAUTION Cylinder valve must face to fron...

Page 25: ...P tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Tank Leak Test and Connecting Regulator To The LP Tank Turn off control knobs and LP tank valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cl...

Page 26: ...revention Solution Replace ignitor Inspect wire insulation and proper connection Replace wires if insulation is broken See Match Lighting section of Use and Care Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light g...

Page 27: ...If no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect elec...

Page 28: ... and electronics call or go on line for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada Call anytime day or night To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparación a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 1 800 533 6937 1 800 ...

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