Kenmore 415.162080 Assembling Instructions Download Page 1

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Assembly Instructions

Liquid Propane Gas Grill

Model No. 415.162080

This Grill Is For
Outdoor Use Only

NO TOOLS

ASSEMBLY

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

CAUTION

• Read and follow all Safety

Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.

• Some parts may contain sharp edges,

especially as noted in these
instructions. Wear protective gloves
if necessary.

WARNING

• Read this manual before cooking on

grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.

• Combustion by-products produced

when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.

463843104

1-4165337

(01-23-04)

• Parts

• Assembly

• Safety Rules

• Use and Care

• Troubleshooting

To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.

Assembly Questions?
Call 1-800-241-7548

Parts Ordering:
Call 1-800-4-MY-HOME

Summary of Contents for 415.162080

Page 1: ...G Read this manual before cooking on grill Failure to follow all manufacturer s instructions could result in fire or explosion which could cause property damage personal injury or death Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm 463843104 1 4165337 01 23 04 Parts Assembly Safety...

Page 2: ...e Grill is not for use in or on recreational vehicles and or boats All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States only Do not modify for use in any other location Modification will result in a safety...

Page 3: ...ate of purchase for the designated time periods listed below Sears will replace the following grill parts if they are defective in material or workmanship You will be charged for labor Lifetime of Grill Aluminum Top and Bottom Castings except for paint finish 2 years Burner Assembly WARRANTY SERVICE Warranty service is available by contacting Sears at WARRANTY RESTRICTIONS This warranty is void if...

Page 4: ...145 25 1 Ignitor Wire 4153720 26 2 1 4 20x1 1 4 Carriage Bolt 4080615 STD532512 27 2 1 4 20 Wing Nut 4080221 STD541625 28 2 10 24x1 1 4 Carriage Bolt 4080074 Key Qty Description Part 29 1 Tank Wire 4151019 30 4 End Cap 4080065 31 1 Side Shelf 4154373 32 5 10 12x1 7 8 Wing Screw 4080096 33 1 Tool Holder 4154377 34 1 Sideburner Body 4526146 35 1 Sideburner Frame 4501705 36 1 Sideburner 5068018 37 4 ...

Page 5: ...2 3 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 6 6 7 7 7 8 9 10 11 12 13 14 14 14 15 16 15 15 15 17 18 19 20 20 21 21 21 22 22 22 23 24 25 26 26 27 27 28 28 29 30 30 30 31 32 32 32 33 34 35 36 37 37 37 38 39 40 41 42 43 44 45 46 47 47 48 49 49 50 52 53 54 55 51 ...

Page 6: ...ert legs into base and attach with carriage bolts and plastic wing nuts DO NOT FULLY TIGHTEN Insert midshelf into holes on insides of legs long wires toward left side Fully tighten carriage bolts and plastic wing nuts Leg Assembly Long midshelf wire to left side Base 5 4 USE TOP HOLE IMPORTANT 5 Qty 8 Plastic 4 Qty 8 ...

Page 7: ...sert wheel hubcap assemblies into bottom holes on left legs Secure beneath base with hitch pins See inset below Push leg extenders into right legs Leg Extender Wheel Hubcap Assembly Completed assembly with hitch pin in axle bolt 7 Qty 2 7 ...

Page 8: ...r and lower front panels together Insert the two pins on lower panel into holes in front of cart base Snap the upper panel over the midshelf wire NOTE Rear view of cart Wheels are to right side Upper panel snaps onto midshelf wire Upper Front Panel Lower Front Panel ...

Page 9: ...slightly to insert opposite end Hook the outer condiment wires into the top holes on front of upper panel then slide remaining wires into panel holes below the condiment shelf Upper Panel Wire Bend slightly to insert NOTE Rear view of cart Wheels are to right side Condiment Wire NOTE front view of cart Wheels are to left side ...

Page 10: ...ssembly onto cart so as not to scratch paint on legs Make sure control panel bracket fits over support bar on each side Insert carriage bolts through grill bottom and center hole in support bar Thread metal wing nuts onto bolts but do not fully tighten Insert carriage bolts through control panel bracket and front holes in support bar Secure with plastic wing nuts Fully tighten metal wing nuts Inse...

Page 11: ...s as shown below and secure with four wing screws Position tool holder onto left front leg and secure with two carriage bolts and plastic wing nuts Use the two outer holes Do not use the middle hole Insert end caps into ends of leg tubes 5 Qty 2 Plastic 4 Qty 2 End Cap 32 Tool Holder 5 Right side of grill Left side of grill ...

Page 12: ... and snap valve cup into body Note proper tube to valve engagement in figure A Once proper engagement is made fully tighten metal wing nut beneath burner Attach sideburner ignitor wire long wire behind control panel to electrode beneath sideburner See figure B Press sideburner knob firmly onto sideburner valve and place sideburner grate onto body 32 Qty 1 4 Qty 1 37 Qty 2 Metal Sideburner Frame In...

Page 13: ...le Assembly Attach grill lid to grill bottom with hinge pins and hitch pins Attach handle to lid with carriage bolts and metal wing nuts Grill Lid 47 7 49 37 Handle 37 Qty 2 Metal 49 Qty 2 7 Qty 2 47 Qty 2 8 463843104 13 ...

Page 14: ...e Assembly Insert lower SwingAway pivot wires into bottom holes in sides of grill lid Insert lower SwingAway leg wires into top holes in sides of grill bottom Insert upper SwingAway pivot wires into middle holes in sides of grill lid Insert upper SwingAway leg wires into loops on side of lower SwingAway Place cooking grate onto grate rests in grill bottom ...

Page 15: ...S SOLD SEPARATELY Fill and leak check tank before attaching to grill and regulator See Use and Care section for instructions CAUTION Tank collar opening must face to front of cart once tank is attached Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire Tank Collar See Use Care section to perform the Burner Flame Check and for important saf...

Page 16: ...11 Battery And Ignitor Button Assembly Insert AAA battery end first into ignition module then twist ignitor button onto module Ignitor Button AAA Battery Ignition Module 16 463843104 ...

Page 17: ...en play LP Tank The LP tank used with your grill must meet the following requirements Use only LP tanks equipped with this type of valve Use LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT See LP tank ...

Page 18: ...manual Leak test new and exchanged LP tanks BEFORE connecting to grill For your safety Use mild soap and water Do not use household cleaning agents s WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Brush soapy solution onto areas indicated by arrows Connecting Regulator To The LP Tank 1 2 3 full stop 4 LP tank must be properly sec...

Page 19: ...r trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak close LP tank valve and call LP gas supplier or your fire department immediately Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 3 Correct before proceeding 4 Be sure regulator is tightly connected to LP tank Com...

Page 20: ...use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off Do not leave grill unattended while preheating or burning off food residue on high If grill has not been regularly cleaned a grease fire can occur that may damage the product Ignitor Lighting s Turn on gas at LP tank Turn right knob to Press and hold ignitor button to light Be sure burner lig...

Page 21: ...or button Click should be heard and spark seen each time between collector box or burner and electrode See if no click or spark Knobs lock in position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to position then turn back to position Valves should turn smoothly Before each use check to see...

Page 22: ... strong and can block the flow of gas Clean burners prior to use after storing at the beginning of grilling season or after a period of one month not being used NATURAL HAZARD SPIDERS Typical spider webs inside burner Spider guards are on the air intakes in an effort to reduce this problem but it will not eliminate it An obstruction can result in a flashback a fire in the burner tubes The grill ma...

Page 23: ...e when the food is done Indirect Cooking RIGHT LO HI CENTER LEFT RIGHT LO CENTER Off One Burner Indirect Cooking Two Burner Indirect Cooking First Second Third 3 Burner Cooking Set controls to LO for slow or HI for fast cooking 2 Burner Cooking Set controls to LO 1 Burner Cooking Set control to LO for slow or HI for fast cooking Food Safety Food safety is a very important part of enjoying the outd...

Page 24: ...ick Burgers 1 2 Roast 3 4 lbs Baking Potato whole Onions whole Tomatoes half Corn whole Mushrooms Beef Pork Lamb Poultry Seafood Venison Vegetables Setting Medium Medium Hot Low Medium Low Medium Low Medium Medium Hot Low Medium Medium Low Low Low Medium Medium Hot Medium Hot Low Medium Medium Medium Low Medium Low Low Medium Low Medium Cooking Time Med 7 10 min Well done 10 15 min Rare 3 6 min Me...

Page 25: ...dry with cloth Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace ignitor Check to see if LP tank is empty If LP tank is not empty refer to Turn the coupling nut about one half to three quarters additional Reengage burner and valve Check steps in assembly instructions Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames a...

Page 26: ...bly and reinstall making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes If sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AAA size alkaline battery Use paper towel to...

Page 27: ...463843104 27 ...

Page 28: ...ums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparación a domicilio y para ordenar piezas 1 888 ...

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