Kenmore 122.16435010 Use & Care Manual Download Page 1

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•Read and follow all Safety, Assembly,

and Use & Care Instructions in this Guide
before assembling and cooking with this grill.

•Failure to follow all instructions in this Use & Care

Guide may lead to fire or explosion, which could result
in property damage, personal injury or death.

Grill Information Center

Missing Parts? Assembly Questions?
Operation Problems? Before returning
grill to store, call 1-800-913-8999.

Tools needed for assembly:

Adjustable wrench (not provided)
Screwdriver (not provided)
7/16” Combination wrench (not provided)

Use & Care Guide

This Grill is for Outdoor Use Only

SAVE THESE INSTRUCTIONS !

See our extensive assortment of outdoor living products on-line at

www. sears. com and www. kmart. com

Sears Brand Management Corporation, Hoffman Estates, IL 60179 U.S.A.

•

Safety

• Parts
• Use and Care
• Assembly

Liquid Propane Gas Grill

Sears Model No.:122.16435010
Kmart Item No.: 640-01345649-6

Printed in China

Summary of Contents for 122.16435010

Page 1: ... returning grill to store call 1 800 913 8999 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided Use Care Guide This Grill is for Outdoor Use Only SAVE THESE INSTRUCTIONS See our extensive assortment of outdoor living products on line at www sears com and www kmart com Sears Brand Management Corporation Hoffman Estates IL 60179 U ...

Page 2: ... known to the State of California to cause cancer birth defects or other reproductive harm WARNING Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury death or property damage WARNING Your grill will get very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing lid or any other grill...

Page 3: ...ur grill A tank of approximately 12 inches in diameter by 18 1 2 inches high is the maximum size LP gas tank to use You must use an OPD gas tank which offers an Overfill Prevention Device This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank regulator and or grill The LP gas tank must be constructed and marked in accordance with specifications o...

Page 4: ...vice This purging procedure should be done every time a new LP gas tank is connected to your grill For help with this procedure refer to page 14 Item 4 of If Grill Still Fails To Light or call the Customer Service Helpline 8 AM to 5 PM PST at 1 800 913 8999 Visually check the burner flames prior to each use The flames should look like picture if they do not refer to the cleaning burner tubes and p...

Page 5: ...f assembly 5 Contents for Hardware Pack Item Description Specification Quantity Phillips Head Screw Phillips Head Screw Phillips Head Screw Flat Head Screw Flat Washer 6 Lock Washer 1 4 26pcs Lock Washer 8 5 64 1pc 4 5 32 x 8mm 7 21 pcs 5 32 6pcs 5 1 4 10 pcs 3 5 32 x 8mm 19pcs 16 pcs 2 1 1 4 x 15mm 1 4 x 10mm 14 pcs Hex Wrench ...

Page 6: ...31 35 36 28 28 27 26 25 29 23 39 42 43 41 47 48 08 40 44 45 46 56 38 01 02 02 03 05 04 04 54 55 53 49 52 51 50 07 09 06 11 12 13 10 14 15 16 17 18 21 22 20 19 24 30 33 34 34 32 6 Model 122 16435010 Parts diagram ...

Page 7: ... 670B 038 Back Panel 9 670B 009 Front Baffle 1 39 670B 039 Back Panel Top 10 670B 010 Main Gas Valve 4 40 670B 040 Side Burner Front Panel 11 670B 011 Regulator LP 1 41 670B 041 Side Gas Valve 12 670B 012 Side Manifold 1 42 670B 042 Side Burner Igniter Wire 13 670B 013 Side Burner Hose 1 43 670B 043 Side Burner Pipe Assembly 14 670B 014 Pulse Igniter Module 1 44 670B 044 Side Burner Bow l Assembly...

Page 8: ...perate the grill if it appears damaged If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process call For Assembly Questions call 1 800 913 8999 8AM 5 PM PST Monday through Friday Assembling Grill Cart 1 Attach four casters to bottom panel using 16 1 4 x15mm Phillips head screws 16 1 4 lock washers Note A is Swivel with Brake Caster B ...

Page 9: ...e grill head to the left and right side Fig 7A panels using 4 1 4 x 10mm Phillips head screws 4 1 4 lock washers 4 From the front of the cart attach the front of the grill head to the left and right side panels Fig 7B using 2 1 4 x 10mm Phillips head screws 2 1 4 lock washers Installing Side Burner Side Shelf 1 Assemble side shelf and side burner front panel together using 4 5 32 x 8mm Phillips he...

Page 10: ...ntrol stem through hole in side burner control panel See Figure 12 B 3 Place side burner control knob bezel over side burner valve control stem Secure bezel to control and valve with 2 screws removed in step 2 Push control knob onto valve control stem See Figure 13 4 Insert valve orifice tip into burner tube as shown in Fig 12 Reattach burner to underside of side burner shelf with screws removed i...

Page 11: ...preassembling the complete gas tank heat shield Fig 16 B 3 Attach gas tank heat shield bracket A other end to back panel using 2 5 32 x 8mm Phillips head screws with 2 5 32 lock washers as shown Fig 17 4 Attach gas tank heat shield bracket B to cart frame using 2 5 32 x 8mm Phillips head screws with 2 5 32 lock washers as shown Fig 18 Installing grease cup From the back pull out grease tray remove...

Page 12: ...f and do not use your grill until the leak is repaired CAUTION When the appliance is not in use gas must be turned off at the supply tank Installing Cooking Components Important Before cooking on your grill the first time wash cooking grids and cooking rack with warm soapy water Rinse and dry thoroughly Season with cooking oil regularly After cooking is completed turn grill to HIGH setting for 3 t...

Page 13: ...t tank OFF and do not use or move it Contact an LP gas supplier or your fire department for assistance Grill Lighting Instructions for Main Burners 1 Do not smoke while lighting grill or checking gas supply connections 2 Be sure that LP gas tank is sufficiently full WARNING Failure to open grill lid during the lighting procedure could result in a fire or explosion that could cause serious bodily i...

Page 14: ...r grill To purge air from your gas line and or reset the regulator excess gas flow device Turn the control knob to OFF position Turn off the gas at the tank valve Disconnect regulator from LP gas tank Let unit stand for 5 minutes Reconnect regulator to the LP gas tank Turn the tank valve on slowly until to open Open the grill lid Set control knobs to OFF Push and turn any control knob to HIGH Turn...

Page 15: ...gas source and observe burner flame for correct operation Cleaning Exterior Surface We suggest you wash your grill using a mild soap and warm water solution You can use a wash cloth or sponge for this process Do not use abrasives or a brush that might remove finish during the cleaning process Cleaning Exterior Stainless Steel Surfaces Weathering and extreme heat can cause exterior stainless steel ...

Page 16: ... for damage cracks or holes and if such damage is found order and install a new burner After installation check to ensure that gas valve orifices are correctly placed inside the ends of the burner tubes Troubleshooting PROBLEMS WHAT TO DO Check to see if LP tank is empty Clean wires and or electrode by rubbing with alcohol and clean swab Wipe with dry cloth Make sure the wire is connected to elect...

Page 17: ...ng method can be used with the supplied cooking grids and food placed directly over the lit grill Burners Direct cooking requires the grill lid to be up The method is ideal for searing and whenever you want meat poultry or fish to have and open flame barbecued taste Deep frying and smoking are also best cooked in this manner because they require direct heat Indirect Cooking To cook indirectly the ...

Page 18: ...e or until desired amount of doneness Do not leave hamburgers unattended since a flare up could occur quickly Ribs 1 2 or full rack Medium 20 to 40 minutes Grill turning occassionally During last few minutes brush with barbecue sauce turn several times Hot dogs NA Medium 5 to 10 minutes Grill turning four times 2 4 minutes on each of four sides Poultry Cut 1 4 to 1 2 pounds Low or Medium 20 to 40 ...

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