background image

 

 
 

Kendrion Binder Magnete GmbH 

Operating Instructions 76 ..P..B00

Last updated: 30 Dec. 2009 

Page 24

 

8.2.2  Set-up and start-up 

The brakes must not be put into operation when: 
 

  power supply cables/wires or connections are damaged. 

  the solenoid housing or coil sheath is damaged. 

  other defects are suspected. 

 

8.2.3 Installation 

The voltage and voltage type specified on the rating plate must be strictly observed when connecting the 
brakes described in these Operating Instructions. Sufficient heat dissipation must be ensured when the 
brake is fitted to or incorporated into other equipment. 
Adequate precautions must be taken to avoid overvoltage during disconnection or voltage peaks. The 
magnetic field of the products may cause interference outside the brake or even feedback to the brake in 
case of adverse installation conditions. Should you have queries concerning mounting and fitting conditions, 
please contact the brake manufacturer and ask for clarification. 
 
Adequate safety measures (DIN VDE 0848, part 4; DIN 31000/VDE 1000; DIN VDE 0100, part 0420) must 
be taken by the brake user to avoid hazards to persons and animals or damage to equipment caused by: 

  direct or indirect effects of electromagnetic fields, 

 heated 

components, 

 mobile 

parts. 

 

8.2.4 Operation 

Make sure that live components such as plug contacts or the field coil are not exposed to water. The brake 
cable connections must not be crushed, squeezed or exposed to mechanical loads. Make absolutely sure 
that the friction surfaces of the friction elements are not contaminated with grease, oil or other liquids to 
avoid substantial torque reduction. Bear in mind that the original torque cannot be restored even if the friction 
surfaces are cleaned after contact with liquids. The gradual brake wear and the resulting torque reduction of 
spring-applied brakes must be taken into consideration during set-up. Due to the diverse ambient conditions 
in which the brakes may be used, always check that the brake is in perfect working order before start-up. 
Torque reductions cannot be excluded if the brake is used for applications where only minimum friction work 
is required. In such cases, the user should ensure that the brake occasionally performs sufficient friction 
work. Operation of the brake as pure holding brake without friction work is only allowed after prior 
consultation with the manufacturer. If brakes equipped with hand release lever are used, the lever must only 
be moved up to the release position in order to avoid deformation or breaks. 
 

 

Note! 

 
The maximum air gap s

max

 (see Table 28/1 "Technical specifications") must not be exceeded throughout the 

entire brake service life. (Please refer to Section 4 "Maintenance" for details.) 
 
 

8.2.5  Maintenance and repair 

Repair work must only be carried out by suitably qualified personnel (definition to IEC 364). Failure to 
perform repairs according to requirements may cause serious personal injury or equipment damage. 
Make sure that no voltage is applied to the brakes when carrying out maintenance work. 
 

 

Danger! 

 
The warning "DO NOT OPEN WHILE ENERGISED" affixed to the spring-applied single-disc brake must be 
strictly observed. 
 

Summary of Contents for 76 14P10B00

Page 1: ...ction I Types 76 14P10B00 76 16P10B00 76 24P10B00 76 26P10B00 76 14P11B00 76 16P10B00 76 24P11B00 76 26P11B00 76 14P13B00 76 16P13B00 76 24P13B00 76 26P13B00 76 14P16B00 76 16P16B00 76 24P16B00 76 26P...

Page 2: ...3 and thermoswitch 11 and 12 connection 12 3 4 Electromagnetic compatibility 14 3 5 Set up and start up 16 3 6 M2 rated torque adjustments 17 4 Maintenance 18 4 1 Checks and service 18 4 2 Spare parts...

Page 3: ...firedamp protection I Option firedamp protection I I M2 Ex de I I M2 Ex de I II 2D Ex tD A21 IP67 T100 C IP56 DMT 02 ATEX E 122 X DMT 02 ATEX E 122 X Being classified as electromagnetic components sp...

Page 4: ...ndustrial Drive Systems to compile the Kendrion Binder Magnete GmbH M nchweilerstr 1 documentation Industrial Drive Systems 78048 Villingen Schwenningen M nchweilerstr 1 Germany 78048 Villingen Schwen...

Page 5: ...riction disc 5 features a square socket and can be moved on the hub 17 in axial direction Spacer sleeves 6 are provided to allow the air gap s to be adjusted The customer specific connecting cable can...

Page 6: ...Kendrion Binder Magnete GmbH Operating Instructions 76 P B00 Last updated 30 Dec 2009 Page 6 Fig 6 1 Spring applied single disc brake 76 26P B00 Rated air gap...

Page 7: ...at the deep groove ball bearing 18 is not distorted during installation of the spring applied single disc brake and that the shaft rotates easily when the brake is released Check that no grinding soun...

Page 8: ...an be neutralised manually by means of the hand release feature 29 Consequently the brake must be installed in such a way that any unintentional actuation of the hand release 29 is excluded and reliab...

Page 9: ...machine screws 30 3 to strain relieve the connecting cable cable diameter 17 19 mm The clamping strap 30 4 locks the threaded cable entry sleeve 30 1 in its position so that it cannot rotate After co...

Page 10: ...case of bridge rectification the U2 coil voltage is lower by factor 0 89 than the rectifier input voltage AC side switching In case of AC side switching the switching contact for the spring applied s...

Page 11: ...bH Operating Instructions 76 P B00 Last updated 30 Dec 2009 Page 11 DC side switching AC side switching N M 3 2 1 4 3 5 L1 L2 L3 Fig 11 1 Suggested wiring of brake and safety switches circuit diagram...

Page 12: ...he terminal box are suitably sealed to ensure compliance with the protection class requirements to EN 60529 3 3 2 Microswitch 13 and thermoswitch 11 and 12 connection The four 2x2 thermoswitches 11 an...

Page 13: ...and elevators must be observed when using brakes with microswitches 13 Warning The motor circuit must be protected in such a way that no accidental motor start up can occur when the microswitch 13 co...

Page 14: ...ditional measures EN 61000 4 4 Fast transients burst The brakes comply at least with severity level 3 without requiring additional measures The built in rectifier conforms to severity level 3 without...

Page 15: ...h the limit values applicable to Class A equipment Interference caused during switching operations of the electromagnetic component is generally attributable to the inductive load Where necessary asse...

Page 16: ...his purpose turn the shaft while the brake is energised and the machine e g motor is unpowered Install the required guards and protections after completion of installation Specifications on rating pla...

Page 17: ...ible damage to the brake or electronic accessories Such damage may not be apparent immediately DC side brake switching without protective circuit as described in Section 3 4 will cause damage to elect...

Page 18: ...repair shops see Section 12 Brake removal from the machine e g motor Loosen the machine screws 27 provided on the cover 26 of the connector box 25 and remove the cover 26 Disconnect the strands of th...

Page 19: ...ximum air gap smax see Technical specifications has been exceeded In this case the braking effect cannot be neutralised Warning If a hand release lever 29 is fitted to the brake and the maximum air ga...

Page 20: ...d as shown in Fig 6 1 Information on flameproof gaps without thread and flameproof thread gaps All flameproof gaps are factory specified The gap dimensions and surface specifications Ra 6 3 m must be...

Page 21: ...mage before storage Ordered accessories e g fixing screws are delivered together with the brake The spring applied single disc brake is delivered ready for mounting with factory adjusted M2 rated torq...

Page 22: ...ngagement failure Voltage applied to field coil in unpowered condition too high residual voltage Check whether residual voltage is applied to the field coil and correct faults if found Armature plate...

Page 23: ...sed and suitably qualified personnel in accordance with VDE 0105 IEC 364 Failure to observe safety operating and maintenance instructions may cause serious personal injury and severe damage to the equ...

Page 24: ...t the friction surfaces of the friction elements are not contaminated with grease oil or other liquids to avoid substantial torque reduction Bear in mind that the original torque cannot be restored ev...

Page 25: ...hazards Danger imminent personal injury fatal accidents or serious injury Warning potential risk of serious personal injury fatal accidents or serious injury Caution potential risk of personal injury...

Page 26: ...t6 time between power off and power on Total cycle time t7 coil ON time plus coil OFF time Duty cycle percentage relationship of coil ON time to total cycle time Switching operation one complete switc...

Page 27: ...supply voltage specified by the manufacturer for voltage windings to identify the device or component Rated current IB amperage determined by the manufacturer for the specified operating conditions U...

Page 28: ...Standard rated voltage VAC 230 Temperature class T5 to EN 50014 Insulation class F Pollution degree 2 Protection to EN 60529 IP 67 brakes with dust and firedamp protection I IP 56 brakes with firedam...

Page 29: ...the number of switching operations per hour Z applies The Pmax and Wmax values are approximate values they apply to applications where the brake is mounted between the B face end shield of the motor...

Page 30: ...eration of the spring applied single disc brake Specifications subject to change without notice 11 Product versions types Versions 76 14P B00 spring applied single disc brake without microswitch and h...

Page 31: ...ion Binder Magnete GmbH Industrial Drive Systems M nchweilerstr 1 78048 Villingen Schwenningen Germany Tel 49 0 7721 877 1417 Fax 49 0 7721 877 1462 www kendrion electromagnetic com sales ids kendrion...

Reviews:

Related manuals for 76 14P10B00