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Kendrion Binder Magnete GmbH 

Operating Instructions 76 ..P..B00

Last updated: 30 Dec. 2009 

Page 14

 

 

3.4 Electromagnetic 

compatibility 

As required by the German Electromagnetic Compatibility Act (EMVG), electromagnetic compatibility is 
essential to ensure immunity to external electromagnetic fields and conducted interference. Furthermore, the 
emission of electromagnetic fields and line-conducted interference during brake operation must be 
minimised. Since the brake features depend on the circuitry and operation, a declaration of conformity with 
the applicable EMC standard can only be furnished for the wiring type, but not for a specific brake. The 
76 ..P..B00 series of spring-applied single-disc brakes are designed for industrial applications to which the 
following EMC standards apply: Generic Immunity Standard VKE 0839, part 6-2 (EN 61000-6-2), and 
Generic Emission Standard VDE 0839, part 81-2 (EN 50081-2). Other applications may be subject to 
different generic standards which must be considered by the manufacturer of the overall system. The 
requirements in terms of electromagnetic compatibility of devices and components are determined by basic 
standards derived from the generic standards. Brake wiring recommendations will be provided in the 
following sections to ensure compliance with the individual basic standards that are relevant for industrial 
brake use and other applications. Please refer to the specification sheets for additional information on 
electromagnetic compatibility, especially with respect to the recommended electronic rectifiers specified in 
Section 3.3. 
 

Immunity according to EN 61000-4: 
 
EN 61000-4-2 Electrostatic discharge: 

The spring-applied single-disc brakes in the 76 ..P..B00 series comply at least with severity level 3 without 
requiring additional measures. The built-in rectifier conforms to severity level 3 without additional measures. 
 

EN 61000-4-3 Electromagnetic fields: 

The brakes comply at least with severity level 3 without requiring additional measures. The built-in rectifier 
conforms to severity level 3 without additional measures. 
 

EN 61000-4-4 Fast transients (burst):

 

The brakes comply at least with severity level 3 without requiring additional measures. The built-in rectifier 
conforms to severity level 3 without additional measures. 
 

EN 61000-4-5 Surge: 

The brakes comply at least with severity level 3 without requiring additional measures. The built-in rectifier 
conforms to severity level 3 without additional measures. 
 

EN 61000-4-9 Pulse magnetic fields, EN 61000-4-10 Damped oscillatory magnetic fields: 

Since the operating magnetic fields of the electromagnetic brakes are stronger many times over than 
interference fields, the brake function will remain unaffected. The brakes comply at least with severity level 4. 
The built-in rectifier conforms to severity level 3 without additional measures. 

 
EN 61000-4-11 Voltage dips, short interruptions, and short supply voltage variations: 

a) Voltage 

interruptions: 

Brakes that comply with the requirements of DIN VDE 0580 are de-energised after the specified 
switching times at the latest. The switching time depends on the control and mains conditions (e.g. 
generator effect of running down motors). Voltage interruptions of shorter duration than the response 
delay specified by DIN VDE 0580 will not cause any malfunctions. The user must ensure that any 
damage is avoided (e.g. motor start-up before the brake has been released caused by phase failure in 
the case of two-phase energised motors or by the slipping of an electromagnetically engaged system 
due to torque drop). The functional reliability of the electromagnetic brake and its electronic accessories 
remains unaffected provided that any damage is avoided. 
 

b)  Voltage dips and short supply voltage variations: 

Electromagnetically released systems: 
Voltage dips and supply voltage variations to below 60% of the rated voltage and lasting longer than the 
response delay specified by DIN VDE 0580 may cause the brake to be de-energised temporarily. 
Damage as described under a) above must be avoided by the user by taking adequate precautions. 
Electromagnetically engaged systems: 
Voltage dips and supply voltage variations to below the minimum tolerance threshold will cause torque 
reductions. The user is required to take adequate precautions to avoid consequential damage. 

Summary of Contents for 76 14P10B00

Page 1: ...ction I Types 76 14P10B00 76 16P10B00 76 24P10B00 76 26P10B00 76 14P11B00 76 16P10B00 76 24P11B00 76 26P11B00 76 14P13B00 76 16P13B00 76 24P13B00 76 26P13B00 76 14P16B00 76 16P16B00 76 24P16B00 76 26P...

Page 2: ...3 and thermoswitch 11 and 12 connection 12 3 4 Electromagnetic compatibility 14 3 5 Set up and start up 16 3 6 M2 rated torque adjustments 17 4 Maintenance 18 4 1 Checks and service 18 4 2 Spare parts...

Page 3: ...firedamp protection I Option firedamp protection I I M2 Ex de I I M2 Ex de I II 2D Ex tD A21 IP67 T100 C IP56 DMT 02 ATEX E 122 X DMT 02 ATEX E 122 X Being classified as electromagnetic components sp...

Page 4: ...ndustrial Drive Systems to compile the Kendrion Binder Magnete GmbH M nchweilerstr 1 documentation Industrial Drive Systems 78048 Villingen Schwenningen M nchweilerstr 1 Germany 78048 Villingen Schwen...

Page 5: ...riction disc 5 features a square socket and can be moved on the hub 17 in axial direction Spacer sleeves 6 are provided to allow the air gap s to be adjusted The customer specific connecting cable can...

Page 6: ...Kendrion Binder Magnete GmbH Operating Instructions 76 P B00 Last updated 30 Dec 2009 Page 6 Fig 6 1 Spring applied single disc brake 76 26P B00 Rated air gap...

Page 7: ...at the deep groove ball bearing 18 is not distorted during installation of the spring applied single disc brake and that the shaft rotates easily when the brake is released Check that no grinding soun...

Page 8: ...an be neutralised manually by means of the hand release feature 29 Consequently the brake must be installed in such a way that any unintentional actuation of the hand release 29 is excluded and reliab...

Page 9: ...machine screws 30 3 to strain relieve the connecting cable cable diameter 17 19 mm The clamping strap 30 4 locks the threaded cable entry sleeve 30 1 in its position so that it cannot rotate After co...

Page 10: ...case of bridge rectification the U2 coil voltage is lower by factor 0 89 than the rectifier input voltage AC side switching In case of AC side switching the switching contact for the spring applied s...

Page 11: ...bH Operating Instructions 76 P B00 Last updated 30 Dec 2009 Page 11 DC side switching AC side switching N M 3 2 1 4 3 5 L1 L2 L3 Fig 11 1 Suggested wiring of brake and safety switches circuit diagram...

Page 12: ...he terminal box are suitably sealed to ensure compliance with the protection class requirements to EN 60529 3 3 2 Microswitch 13 and thermoswitch 11 and 12 connection The four 2x2 thermoswitches 11 an...

Page 13: ...and elevators must be observed when using brakes with microswitches 13 Warning The motor circuit must be protected in such a way that no accidental motor start up can occur when the microswitch 13 co...

Page 14: ...ditional measures EN 61000 4 4 Fast transients burst The brakes comply at least with severity level 3 without requiring additional measures The built in rectifier conforms to severity level 3 without...

Page 15: ...h the limit values applicable to Class A equipment Interference caused during switching operations of the electromagnetic component is generally attributable to the inductive load Where necessary asse...

Page 16: ...his purpose turn the shaft while the brake is energised and the machine e g motor is unpowered Install the required guards and protections after completion of installation Specifications on rating pla...

Page 17: ...ible damage to the brake or electronic accessories Such damage may not be apparent immediately DC side brake switching without protective circuit as described in Section 3 4 will cause damage to elect...

Page 18: ...repair shops see Section 12 Brake removal from the machine e g motor Loosen the machine screws 27 provided on the cover 26 of the connector box 25 and remove the cover 26 Disconnect the strands of th...

Page 19: ...ximum air gap smax see Technical specifications has been exceeded In this case the braking effect cannot be neutralised Warning If a hand release lever 29 is fitted to the brake and the maximum air ga...

Page 20: ...d as shown in Fig 6 1 Information on flameproof gaps without thread and flameproof thread gaps All flameproof gaps are factory specified The gap dimensions and surface specifications Ra 6 3 m must be...

Page 21: ...mage before storage Ordered accessories e g fixing screws are delivered together with the brake The spring applied single disc brake is delivered ready for mounting with factory adjusted M2 rated torq...

Page 22: ...ngagement failure Voltage applied to field coil in unpowered condition too high residual voltage Check whether residual voltage is applied to the field coil and correct faults if found Armature plate...

Page 23: ...sed and suitably qualified personnel in accordance with VDE 0105 IEC 364 Failure to observe safety operating and maintenance instructions may cause serious personal injury and severe damage to the equ...

Page 24: ...t the friction surfaces of the friction elements are not contaminated with grease oil or other liquids to avoid substantial torque reduction Bear in mind that the original torque cannot be restored ev...

Page 25: ...hazards Danger imminent personal injury fatal accidents or serious injury Warning potential risk of serious personal injury fatal accidents or serious injury Caution potential risk of personal injury...

Page 26: ...t6 time between power off and power on Total cycle time t7 coil ON time plus coil OFF time Duty cycle percentage relationship of coil ON time to total cycle time Switching operation one complete switc...

Page 27: ...supply voltage specified by the manufacturer for voltage windings to identify the device or component Rated current IB amperage determined by the manufacturer for the specified operating conditions U...

Page 28: ...Standard rated voltage VAC 230 Temperature class T5 to EN 50014 Insulation class F Pollution degree 2 Protection to EN 60529 IP 67 brakes with dust and firedamp protection I IP 56 brakes with firedam...

Page 29: ...the number of switching operations per hour Z applies The Pmax and Wmax values are approximate values they apply to applications where the brake is mounted between the B face end shield of the motor...

Page 30: ...eration of the spring applied single disc brake Specifications subject to change without notice 11 Product versions types Versions 76 14P B00 spring applied single disc brake without microswitch and h...

Page 31: ...ion Binder Magnete GmbH Industrial Drive Systems M nchweilerstr 1 78048 Villingen Schwenningen Germany Tel 49 0 7721 877 1417 Fax 49 0 7721 877 1462 www kendrion electromagnetic com sales ids kendrion...

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