Kemppi A5 MIG Rail System 2500 Operating Manual Download Page 14

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A5 MIG Rail System

R01

OPERA

TING M

ANU

3.4 Fine-adjustment of gun position

When the welding gun is fixed in position and connected,

adjust its position vertically by turning the wheel on the

vertical slide clockwise (up) or counterclockwise (down).

3.5 Kemppi Wise application software

When using Kemppi FastMig welding equipment, you

can further optimize the quality and productivity of your

mechanized welding by using Wise application software.

There are several Wise processes and functions available

for different welding applications. For more information

about Wise, please refer to FastMig documentation or

Kemppi website at www.kemppi.com.

Summary of Contents for A5 MIG Rail System 2500

Page 1: ...2500 1920350 R01 A5 MIG Rail System EN OPERATING MANUAL...

Page 2: ...e rail 7 2 6 Selecting a welding gun 7 2 7 Installing the welding gun 7 3 Operation 8 3 1 Carriage functions 8 3 2 Carriage control panel 8 3 2 1 Start menu 8 3 2 2 Menu options 8 3 2 3 Setup menu A 1...

Page 3: ...rized Kemppi dealer or visit the Kemppi website at www kemppi com The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that requir...

Page 4: ...n that will deform it permanently Specially rolled rails are used for smaller diameters The rail is attached to the workpiece with magnetic brackets or vacuum brackets For secure attachment each vacuu...

Page 5: ...ting to a non FastMig welding machine You need a transformer 1 phase 230 VAC to power the carriage In this setup the start button and the adjustment of welding voltage and wire feed speed are not acce...

Page 6: ...erve a rail of 2 5 meters Released Clamped 2 4 Adjusting the rail 1 Place the rail parallel to the joint at about 200 mm distance from it 2 Fine adjust with a plastic hammer You can adjust distance by...

Page 7: ...ally for root welding in narrow grooves MMT42C Gas cooled straight neck model MT 51MWC Water cooled straight neck model for heavy applications Please see the technical details of the welding guns in t...

Page 8: ...settings 3 2 Carriage control panel 3 2 1 Start menu P1 CH off 8 45 6mm This is the initial view on the carriage display 1 Program number P1 2 Remote memory channels on off CH Off 3 Carriage speed 8 c...

Page 9: ...eed 45mm s Set the weaving speed i e the speed at which the torch moves from one side of the groove to the other during the weaving motion 1 Use and buttons to change the speed 2 Set the weaving speed...

Page 10: ...ng delay 2 Travels during delay stands when weaving square Press MENU to continue Hold out P1 CH on Hold out 0 1s Set outer dwell time the time that the torch holds at the outer side of the weaving mo...

Page 11: ...responding memory channel at the wire feeder CH1 CH2 etc To use the wire feeder s memory channels the CH REMOTE setting must be ON at the wire feeder In this case the fine tuning is disabled at the ca...

Page 12: ...Use and buttons to change the value You need to change these settings only if there is a conflict between the memory channels set by the wire feeder and the welding carriage Adj0 WF A CH on Adj 0 WF 5...

Page 13: ...the button s direction The direction is determined when facing the carriage control panel If you are standing on the other side of the carriage the directions are reversed Increases or decreases the...

Page 14: ...ise up or counterclockwise down 2 1 3 5 Kemppi Wise application software When using Kemppi FastMig welding equipment you can further optimize the quality and productivity of your mechanized welding by...

Page 15: ...neck for mechanized welding W010975 MMT 42C welding gun gas cooled 4 5 m 6254207 MT51MWC welding gun water cooled 4 5 m 6255162 NARROW GAP GAS NOZZLE PMT27 W008123 NARROW GAP CONTACT TIP 1 2 M6 W0081...

Page 16: ...d ON Check the gun control connection and possible Supersnake and separate control cable connections Check that control panels are switched on Dirty poor quality weld Check shielding gas supply Check...

Page 17: ...lyanauthorizedtrainedelectricianshouldcarryoutrepairstoKemppimachines 6 DISPOSAL Do not dispose of electrical equipment with normal waste In observance of European Directive 2002 96 EC on waste electr...

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