Kemppi A3 MIG Rail System 2500 Operating Manual Download Page 5

5

A3 MIG Rail System

© Kemppi Oy 2020

R01

OPERA

TING M

ANU

AL

2.2  Rail

Released

Clamped

Use two M6 bolts to fasten the magnetic or suction cup 

brackets on the aluminum rail.

With the quick realease mechanism you can easily 

mount and unmount the rail to enable quick and easy 

fine adjustment of the rail’s position.

Adjusting the rail into position

 

200 m

200 m

200 m

Adjust the rail by positioning it parallel to the joint at 

about 200 mm distance.

1.  Fine-adjust with a plastic hammer. The more 

accurate the alignment, the less adjustment is 
needed during welding.

2.  The rail bends around items with minimum outer 

diameter of about 1.5 m.

  If the diameter is smaller than 2500 mm, the rail 

must be rolled to shape. If the diameter is more than 

2500 mm, a straight rail can be used and  magnets can 

make the bending.

Use the quick extension brackets to connect rails 

together.

  For safety reasons, use 8 magnets or 4 suction 

brackets per one aluminum rail with 2.5 m of length.

Summary of Contents for A3 MIG Rail System 2500

Page 1: ...2500 1920340 R01 A3 MIG Rail System EN OPERATING MANUAL...

Page 2: ...2 2 Rail 5 2 3 Mounting the carriage on the rail 6 2 4 Welding gun 6 3 Operation 7 3 1 Carriage control panel 7 3 2 Welding 9 3 3 Cutting 9 4 Additional details 10 4 1 Technical data 10 4 2 Ordering...

Page 3: ...e and harm are indicated with below symbols Read these sections carefully and follow their instructions Note Gives the user a useful piece of information Caution Describes a situation that may result...

Page 4: ...e end of this document To mount the battery push it firmly into its slot in front of the carriage To unmount the battery press button 1 while pulling the battery out To recharge the battery connect it...

Page 5: ...positioning it parallel to the joint at about 200 mm distance 1 Fine adjust with a plastic hammer The more accurate the alignment the less adjustment is needed during welding 2 The rail bends around...

Page 6: ...he drive wheels are levelled with the rail 3 Tighten the pressure screw so that the drive wheels grip tightly to the rail 2 4 Welding gun S T O P M E N U 2 2 2 2 1 1 Fasten the gun on the holder 2 Use...

Page 7: ...ween and saves speed and length values Resets the length counter to the previous value long press Speed Set the carriage travel speed 1 Press the STOP MENU button to have speed shown on the display 2...

Page 8: ...ge can travel at a rapid speed of 180 cm min To start the carriage in rapid speed long press 2 sec the Start left Start right button When the length is 0 cm the carriage travels in rapid speed until y...

Page 9: ...gger mode 2 Press the gun trigger to ignite the arc 3 At the same time press the Start left Start right button to start the carriage movement to that direction 4 Make fine adjustments if necessary Adj...

Page 10: ...on Product name Product code A3 MIG RAIL CARRIAGE 6190725 A5 MIG RAIL QUICK EXTENSION BRACKET 6190702 A5 MIG RAIL MAGNET ATTACHMENT 6190703 A5 MIG RAIL VACUUM ATTACHMENT 6190704 A5 MIG RAIL 2500 61907...

Page 11: ...nets The vacuum cups no longer hold Check compressed air supply Chech compressed air hoses Clean vacuum surfaces Check welding parameter settings 6 MAINTENANCE When considering and planning routine ma...

Page 12: ...nce values of the machine are checked and when necessary adjusted by means of software and test equipment 7 DISPOSAL Do not dispose of electrical equipment with normal waste In observance of European...

Page 13: ...13 A3 MIG Rail System Kemppi Oy 2020 R01 OPERATING MANUAL...

Page 14: ...And you know...

Reviews: