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5

SAFETY

SAFETY DEFINITION

 

 

WARNING:

 Used if there is a risk of injury or death for the 

operator or bystanders if the instructions in the manual are not 

obeyed.

 

 

CAUTION: 

Used if there is a risk of damage to the product, other 

materials or the adjacent area if the instructions in the manual 

are not obeyed.

NOTE:

 Used to give more information that is necessary in a  

given situation.

 

GENERAL SAFETY INSTRUCTIONS

 

 

WARNING!

 Read the warning instructions that follow before you 

use the product.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated 

(corded) power tool. This product is a dangerous tool if you are not 

careful or if you use the power tool incorrectly. This power tool can 

cause serious injury or death to the operator or others. Before you 

use the power tool, you must read and understand the contents of 

this operator’s manual.
•  Save all warnings and instructions.
•  Comply with all applicable laws and safety regulations in force 

in your area as well as all other generally recognised rules of 

safety.

•  The operator and the employer of the operator must know and 

control the risks during operation of the power tool.

•  Do not let a person operate the power tool unless they read 

and understand the contents of the operator’s manual.

•  Do not operate the power tool unless you receive training 

before use. Make sure that all operators receive training.

•  Do not let a child (below 14 years of age) or untrained person 

operate the power tool.

•  This power tool is not intended for use by persons with reduced 

physical, sensory or mental capabilities, unless they have 

been given supervision or instruction concerning use of the 

appliance by a person responsible for their safety.

•  Only let approved persons operate the power tool.
•  The operator is responsible for accidents that occur to other 

persons or their property.

•  Do not use the power tool if you are tired, ill, or under the 

influence of alcohol, drugs or medicine.

•  Always be careful and use your common sense.
•  This power tool produces an electromagnetic field during 

operation. This field can under some circumstances interfere 

with active or passive medical implants. To decrease the risk of 

serious injury or death, we recommend persons with medical 

implants to speak to their physician and the medical implant 

manufacturer before operating this power tool.

•  Keep the power tool clean. Make sure that you can clearly read 

signs and decals.

•  Do not use the power tool if it is defective.
•  Do not do modifications to this power tool.

•  Do not operate the power tool if it is possible that other 

persons have done modifications to the power tool.

•  Do not access the rotating parts without stopping the machine.
•  Ensure power is isolated and power cord unplugged before 

performing maintenance work on the machine.

•  Ensure the machine is empty and power isolated during 

transport of the machine.

 

WORK AREA SAFETY

 

 

WARNING! 

Read the warning instructions that follow before you 

use the product.

•  Make sure that only approved persons are in the work area.
•  Keep children and bystanders away while operating a power 

tool. 

•  NEVER leave the power tool running unattended. Before you 

leave the work area, stop the power tool and make sure that 

there is no risk of accidental start.

•  Only work in a safe and stable position during operation. The 

power tool should only be operated on a level ground.

•  Make sure that there is no risk that you or the power tool can 

fall from a height.

•  Keep the work area clean and well lit.
•  Keep the work area free of tripping hazards.
•  Do not operate the power tool in explosive atmospheres, such 

as the presence of flammable liquids, gases or dust.

 

SAFETY INSTRUCTIONS FOR OPERATION

 

 

WARNING!

 Read the warning instructions that follow before you 

use the product. Read all safety instructions before operating the 

power tool.

•  Before starting up any power tool, you must check the flexible 

power cable and the plug. Do not work with the power tool if 

the connecting cable is damaged.

•  If the connecting cable is damaged or cut during work, do not 

touch it and immediately disconnect the power plug. 

•  The switch must be in the OFF position before you connect it to 

the mains.

•  The power tool shall always be supplied via residual current 

device (RCD) with a rated residual current of 30mA or less.

•  Do not use any adaptor plugs with earthed (grounded) power 

tools. 

•  Do not expose the power tool to rain or wet conditions. Water 

entering a power tool will increase the risk of electric shock.

•  Always guide the flexible power cable from the power tool to 

the rear. Never pull hard on the flexible power cable and never 

set it on or guide it over any sharp edges.

•  Always arrange a ‘drip loop’ in the power cable below the level 

of any power plugs.

•  Make sure that you know how to stop the power tool quickly in 

an emergency.

•  Do not operate the power tool without all protective covers 

installed. Keep guards in place and in working order.

•  Use personal protective equipment. Refer to section ‘Personal 

Protective Equipment’ in this manual.

•  Make sure that there is no grease or oil on handles.

Summary of Contents for KCM65

Page 1: ...fully and make sure that you understand the instructions before you use the product WARNING Work with concentration and care Keep your workplace clean and avoid hazardous situations This product could...

Page 2: ......

Page 3: ...1 INTRODUCTION CONTENTS TECHNICAL DATA 02 PRODUCT OVERVIEW 03 INTRODUCTION 04 SAFETY 05 OPERATION 08 SERVICE MAINTENANCE 10 SPARE PARTS LIST 14 TROUBLESHOOTING 15 WARRANTY 17...

Page 4: ...Rated Speed RPM 1400 1400 Bowl Speed RPM 30 30 Protection Rating IP44 IP44 Weight kg 85 110 Capacity Mixed Wet 65L 2 2CF 100L 3 5CF Capacity Unmixed Dry 85L 3CF 130L 4 5CF Gross Drum Volume 110L 4CF...

Page 5: ...er 3 Motor Cover 4 Motor Guard 5 Rear Grab Handle 6 On Off Switch 7 Adjustable Motor Mount 8 Wheels 9 Axle 10 L Frame 1 2 3 4 5 6 7 8 9 10 11 12 11 13 14 15 FIGURE 1 11 Lifting Points 12 Adjustable Le...

Page 6: ...sockets without ground cable Do only use extension cables with insufficient cross section A cross section that is too small may lead to excessive loss of power and overheating of the tool and the cab...

Page 7: ...ns and decals Do not use the power tool if it is defective Do not do modifications to this power tool Do not operate the power tool if it is possible that other persons have done modifications to the...

Page 8: ...ratory protective devices AS NZS 4501 Occupational protective clothing WORKING WITH WET CONCRETE DANGER Read the warning instructions that follow before you use the product CAN CAUSE SKIN BURNS EYE DA...

Page 9: ...mples of controls are dust collection systems and water sprays to bind dust Decrease dust at the source where possible Make sure that the equipment is correctly installed and used and that regular mai...

Page 10: ...otect the motor from overheating at extreme permanent load the power tool will be automatically switched off by the protective electronic system when a critical temperature is reached Run Time This is...

Page 11: ...re the power tool is turned off and the mixing bowl is stationary before reaching into or placing any objects into the bowl TRANSPORTATION WARNING Be careful during transportation The product is heavy...

Page 12: ...a to prevent access for children or persons that are not approved DISPOSAL DO NOT throw the power tool in your household waste Dispose of the machine accessories and packaging in an environmentally re...

Page 13: ...ic tyres and inflate to correct pressure as marked on the wheel X Examine the flexible power cable and the plug for signs of damage X Inspect all safety covers are secured and look for signs of damage...

Page 14: ...sed shop Electrical repairs are to be carried out only by qualified electricians at authorised service centres using original replacement parts If the power cord of this power tool is damaged it must...

Page 15: ...hold the motor to the motor mount Figure 11 A c Adjust the motor position forwards or backwards Figure 12 d Make sure that the V belt pulleys align and tighten the 4 bolts 8 Install the V belt inspec...

Page 16: ...handles to help disperse the grease around the shaft Pump enough grease that you hear escaping pressure and see just a little bit of grease movement squeeze out of the assembly DO NOT apply grease to...

Page 17: ...Rubber V Belt 40131332 40131349 8 KCM Safety Guard 2pce 40132155 40132162 9 KCM Pulley Cover Front Upper 40131073 40131073 10 KCM Motor Cover 40132193 40132193 11 KCM Bowls Shaft Cap 40130984 40130991...

Page 18: ...the mains power Motor is overheated This is normal temperature dependent overload protection has engaged Wait for the power tool to cool down Circuit breaker has been engaged Check circuit and switche...

Page 19: ...t Mixing bowl will not tip Bearing arm housing is over tightened Turn off power tool Loosen bolts and re check No lubrication Turn off power tool Check and apply grease via grease nipple Bearing arm h...

Page 20: ...the product was designed for as assessed by Ames 2 5 Failure or damage caused directly or indirectly by excessive use of the product within the 2 Year Limited Warranty period is excluded For the purp...

Page 21: ...ustralian Consumer Law For major failures with the service you are entitled to cancel your service contract with us and to a refund for the unused portion or to compensation for its reduced value You...

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