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7

SAFETY

NOTE: 

first aid instructions outlined below are to be used as a 

guide in absence of other information. The person administering 

first aid should always refer the material safety data sheet 

provided by the manufacturer of the material being used. 

The manufacturer accepts no liability for possible damage or 

injury caused by referencing these instructions.

 

EYES: Flush thoroughly with flowing water for 15 minutes to 

remove all traces. If symptoms such as irritation or redness 

persist, seek medical attention. If wet cement is splashed in the 

eye, always treat as above, and seek urgent medical attention.
SKIN: Remove heavily contaminated clothing immediately. 

Wash off skin thoroughly with water. Use a mild pH neutral soap 

if available. Open sores or cuts should be thoroughly flushed 

and covered with suitable dressings. Shower if necessary. Seek 

medical attention for persistent irritation or burning of the skin.
INHALED: Remove to fresh air, away from dusty area and keep at 

rest in a comfortable position for breathing. If symptoms persist, 

seek medical attention.
INGESTION: Rinse mouth and lips with water. Do not induce 

vomiting. Give water to drink to dilute stomach contents. If 

symptoms persist, seek medical attention.

For advice, contact a Poison Information Centre on 13 11 26 

(Australia Wide) or a doctor (at once). 
FIRST AID FACILITIES: Eye wash facilities and safety shower 

should be available.
FIRST AID: If any above symptoms persist, seek medical attention 

or contact Poisons Information Centre on 13 11 26 (Australia wide).

 

DUST SAFETY

 

 

WARNING!

 Read the warning instructions that follow before 

you use the product. Always use a dust mask. Always use eye 

protection.

•  Operation of the power tool can cause exposure to airborne 

dust. Dust may cause immediate or delayed irritation of the 

eyes. Depending on the level of exposure, effects may range 

from redness to chemical burns and blindness. Dust can cause 

serious injury and permanent health problems.

•  Silica dust is regulated as harmful by several authorities. These 

are examples of such health problems: 

- The fatal lung diseases chronic bronchitis, silicosis and  

   pulmonary fibrosis 

- Cancer 

- Birth defects 

- Skin inflammation

•  Use correct equipment to decrease the quantity of dust and 

fumes in the air and to decrease dust on work equipment, 

surfaces, clothing and body parts. Examples of controls 

are dust collection systems and water sprays to bind dust. 

Decrease dust at the source where possible. Make sure that 

the equipment is correctly installed and used and that regular 

maintenance is done.

•  Use approved respiratory protection. Make sure that the 

respiratory protection is applicable for the dangerous materials 

in the work area.

•  Make sure that the airflow is sufficient in the work area.
•  If possible, point the exhaust of the power tool where it cannot 

cause dust to go into the air. 

NOISE SAFETY

 

 

CAUTION! 

The noise produced during work can damage your 

hearing. Always use ear protection.

•  High noise levels and long-term exposure to noise can cause 

noise-induced hearing loss.

•  To keep the noise level to a minimum, do maintenance on and 

operate the power tool as given in the operator’s manual.

•  Use approved hearing protection while you operate the power 

tool.

•  Listen for warning signals and voices when you use hearing 

protection. Remove the hearing protection when the power tool 

is stopped, unless hearing protection is necessary for the noise 

level in the work area.

 

VIBRATION SAFETY

 

 

CAUTION!

 Excessive or abnormal vibrations may cause damage 

to equipment.

•  Stop the product immediately if strong vibrations suddenly 

occur. 

•  Do not continue the operation before the cause of the 

increased vibrations is removed.

 

SAFETY INSTRUCTIONS FOR MAINTENANCE

 

 

WARNING!

 Read the warning instructions that follow before you 

use the product.

•  If the maintenance is not done correctly and regularly, the risk 

of injury and damage to the power tool increases.

•  Use personal protective equipment. Refer to section ‘Personal 

Protective Equipment’ in this manual.

•  Stop the power tool and make sure that all parts of the power 

tool are cool before you do the maintenance.

•  Clean the power tool to remove dangerous material before you 

do the maintenance.

•  Ensure power is isolated and power cord unplugged before 

maintenance work on the machine.

•  Do not change the power tool. Modifications that are not 

approved by the manufacturer, can cause serious injury or 

death.

•  Always use original accessories and spare parts. Accessories 

and spare parts that are not approved by the manufacturer, can 

cause serious injury or death.

•  Replace damaged, worn or broken parts.
•  Only do the maintenance as given in this operator’s manual. 

Let an approved service center do all other servicing.

•  Remove all tools from the power tool before turning the power 

tool on after maintenance. Loose tools or tools attached to 

rotating parts can eject and cause injury. 

 

 

Summary of Contents for KCM65

Page 1: ...fully and make sure that you understand the instructions before you use the product WARNING Work with concentration and care Keep your workplace clean and avoid hazardous situations This product could...

Page 2: ......

Page 3: ...1 INTRODUCTION CONTENTS TECHNICAL DATA 02 PRODUCT OVERVIEW 03 INTRODUCTION 04 SAFETY 05 OPERATION 08 SERVICE MAINTENANCE 10 SPARE PARTS LIST 14 TROUBLESHOOTING 15 WARRANTY 17...

Page 4: ...Rated Speed RPM 1400 1400 Bowl Speed RPM 30 30 Protection Rating IP44 IP44 Weight kg 85 110 Capacity Mixed Wet 65L 2 2CF 100L 3 5CF Capacity Unmixed Dry 85L 3CF 130L 4 5CF Gross Drum Volume 110L 4CF...

Page 5: ...er 3 Motor Cover 4 Motor Guard 5 Rear Grab Handle 6 On Off Switch 7 Adjustable Motor Mount 8 Wheels 9 Axle 10 L Frame 1 2 3 4 5 6 7 8 9 10 11 12 11 13 14 15 FIGURE 1 11 Lifting Points 12 Adjustable Le...

Page 6: ...sockets without ground cable Do only use extension cables with insufficient cross section A cross section that is too small may lead to excessive loss of power and overheating of the tool and the cab...

Page 7: ...ns and decals Do not use the power tool if it is defective Do not do modifications to this power tool Do not operate the power tool if it is possible that other persons have done modifications to the...

Page 8: ...ratory protective devices AS NZS 4501 Occupational protective clothing WORKING WITH WET CONCRETE DANGER Read the warning instructions that follow before you use the product CAN CAUSE SKIN BURNS EYE DA...

Page 9: ...mples of controls are dust collection systems and water sprays to bind dust Decrease dust at the source where possible Make sure that the equipment is correctly installed and used and that regular mai...

Page 10: ...otect the motor from overheating at extreme permanent load the power tool will be automatically switched off by the protective electronic system when a critical temperature is reached Run Time This is...

Page 11: ...re the power tool is turned off and the mixing bowl is stationary before reaching into or placing any objects into the bowl TRANSPORTATION WARNING Be careful during transportation The product is heavy...

Page 12: ...a to prevent access for children or persons that are not approved DISPOSAL DO NOT throw the power tool in your household waste Dispose of the machine accessories and packaging in an environmentally re...

Page 13: ...ic tyres and inflate to correct pressure as marked on the wheel X Examine the flexible power cable and the plug for signs of damage X Inspect all safety covers are secured and look for signs of damage...

Page 14: ...sed shop Electrical repairs are to be carried out only by qualified electricians at authorised service centres using original replacement parts If the power cord of this power tool is damaged it must...

Page 15: ...hold the motor to the motor mount Figure 11 A c Adjust the motor position forwards or backwards Figure 12 d Make sure that the V belt pulleys align and tighten the 4 bolts 8 Install the V belt inspec...

Page 16: ...handles to help disperse the grease around the shaft Pump enough grease that you hear escaping pressure and see just a little bit of grease movement squeeze out of the assembly DO NOT apply grease to...

Page 17: ...Rubber V Belt 40131332 40131349 8 KCM Safety Guard 2pce 40132155 40132162 9 KCM Pulley Cover Front Upper 40131073 40131073 10 KCM Motor Cover 40132193 40132193 11 KCM Bowls Shaft Cap 40130984 40130991...

Page 18: ...the mains power Motor is overheated This is normal temperature dependent overload protection has engaged Wait for the power tool to cool down Circuit breaker has been engaged Check circuit and switche...

Page 19: ...t Mixing bowl will not tip Bearing arm housing is over tightened Turn off power tool Loosen bolts and re check No lubrication Turn off power tool Check and apply grease via grease nipple Bearing arm h...

Page 20: ...the product was designed for as assessed by Ames 2 5 Failure or damage caused directly or indirectly by excessive use of the product within the 2 Year Limited Warranty period is excluded For the purp...

Page 21: ...ustralian Consumer Law For major failures with the service you are entitled to cancel your service contract with us and to a refund for the unused portion or to compensation for its reduced value You...

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