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Dear customer,

thank you for buying KELLYS bicycle. We strongly encourage you to read the owner’s manual 

first, to enjoy your bicycle and for safety reasons too. By doing so, you will have a better 

understanding for the general operation of your bike. 

Your local KELLYS dealer will provide warranty services and repairs of your bike.

TYPE OF BICYCLE USE

The bicycle is designed for use on public asphalt roads, on public pathways and on roads 

without reinforced surface in the less difficult and rough terrain. If you will use bicycle on roads 

and it is not equipped with lights and reflectors, you have to equip it by yourself according the 

law in your country.

SET UP OF SADDLE AND HANDLEBAR POSITION

All function parts of the bicycle are adjusted by manufacturer and checked by your local dealer, 

so you can safely use your bike immediately. The only thing you need to do is to set up the 

saddle, handlebar and stem position, to provide yourself with maximum comfort and safe 

operation of brakes and control systems of the bike.

SADDLE

SADDLE LEVEL SET-UP

Take a seat on bicycle. Put your foot on pedal which is in the position nearest to the ground.  

Heel must be on pedal. Leg must be stretched and slightly bent in the knee for reaching right 

level of saddle. If you have saddle too high you will overcharge legs and back muscles. Knee 

and hips muscle overcharge will be caused by too low levelled saddle.

SADDLE POSITION AND ANGLE SET-UP

Most recommended position of saddle is when saddle is parallel with ground. Try some 

positions of saddle and finally choose the one which is best for you. It is possible to move 

saddle forward and backwards towards the handlebar. Angle set-up and moving of saddle is 

possible by screw on lock of seat tube. Release the screw, move the saddle and set up the 

angle and then tighten screw to keep saddle safely in requested position. Make sure that the 

screw is tightened properly.

      IMPORTANT WARNING

Make sure the minimum insertion mark on the seatpost is not visible above the bike frame 

after the seatpost is inserted into the frame! The seatpost quick-release lever must be 

securely tightened, so the seatpost is not turnable inside the frame. Move the lever of the 

quick-release to the sides only, to positions OPEN or CLOSE. Do not turn locked quick-release 

lever, it could get damaged!

Torque tightening values:

Screw M8 for seat tube lock 

 

 

20 - 25 Nm*

Screw M5 for seat tube lock 

 

                   10 - 12 Nm*

Screw M8 for seat tube fastening in the bicycle frame 

       25 Nm*

Screw M5 for seat tube fastening in the bicycle frame 

  6  -  8 Nm*

*Recommended values must be kept if instruction on product does not vary.

STEM AND HANDLEBARS

Check what type of stem is used on your bicycle.

STEM WITHOUT THREAD (A-HEAD TYPE STEM)

This type of stem is fastened on fork neck and is fixed by 2 Allen screws. Height of stem and 

handlebars is set-up by rings which are placed between stem and headset or by stem change 

for another with different angle. Allowance of headset is possible to set-up by stem.

Release 2 Allen screws on stem sleeve which lock stem to the fork and release screw on 

headset as well. You can set up allowance of headset by this screw to provide fork rotation 

easy. Do not let headset to have its own allowance. At first tighten headset screw. Now set up 

stem direction and tighten stem by 2 Allen screws on stem sleeve.

Torque tightening values:

Screw M5 for stem sleeve 

 

      

   6 - 8 Nm*

Screw M6 for stem sleeve 

 

 

       15 Nm*

Screw M5 for handlebars sleeve 

 

 

   6 - 8 Nm*

*Recommended values must be kept if instruction on product does not vary.

STEM WITH THREAD

This kind of stem is plugged-in fork neck. It is secured by long screw and nut inside fork. Long 

screw has shape of oblique frustum. Release long screw and slew the stem for stem level and 

direction setting-up. In case that stem will not be released rap on screw by rubber hammer.

 

    IMPORTANT WARNING 

There is mark on the stem which shows maximal possible height of stem. This mark 

must be invisible. Never post stem so high that this mark will be visible!

Torque tightening values:

Stem sleeve screw M6   

 

 

       20 Nm*

Handlebars sleeve screw M6 

 

 

       20 Nm*

*Recommended values must be kept if instruction on product does not vary.

owner‘s

manual

CROSS

Summary of Contents for CROSS

Page 1: ...OWNER S CROSS ...

Page 2: ...is not visible above the bike frame after the seatpost is inserted into the frame The seatpost quick release lever must be securely tightened so the seatpost is not turnable inside the frame Move the lever of the quick release to the sides only to positions OPEN or CLOSE Do not turn locked quick release lever it could get damaged Torque tightening values Screw M8 for seat tube lock 20 25 Nm Screw ...

Page 3: ...2 owner smanual CROSS ...

Page 4: ...the left pedal on by turning it to the left L into the thread of left crank arm 4 Tighten firmly with wrench No 15 Make sure that the shouldering of the pedal axis sits on the crank arm BOTTOM BRACKET PARTS Both cups of bottom bracket parts must be firmly tightened in the frame Check them periodicaly mainly after ride in wet and muddy conditions B b parts must rotate without any friction and loose...

Page 5: ...ide pulley into the middle position under the biggest sprocket Try to shift the chain on all gears REAR DERAILLEUR TUNING Hold the rear wheel above the ground and turn with crank arms Turn the adjustment bolt an outer casing with an inner cable crosses throught this bolt until shifting is smooth without disturbing sounds IMPORTANT WARNING Check the correct set up of rear derailleur limits If upper...

Page 6: ...e placed on cable end to prevent its ply apart and damage Damaged or worn cable must be replaced by new one BRAKES SET UP Brake pads should be 1 mm from the rim in V type brakes WARNING Brake pads may not touch the tire otherwise this could cause an over heating of the tire Check the wear and if it is necessary change them 1 Release the safety nut of the adjustment screw on the brake lever If it i...

Page 7: ... tools hence it is recommended to visit qualified service center DISC BRAKE CLEANING Disc brake rotor pads and brakes must be kept clean Grime rotor by oil or by other lubricant must be cleaned immediately e g by benzin When disc brake pads are impure by brake fluid it is necessary replace them by new one IMPORTANT WARNING 1 Check before each ride if disc brake system is working perfectly Press fe...

Page 8: ...heels without using tools Check before ride if wheels are centred in forks Tighten quick release nut so much that lever will put up resistance when closing When quick release system is closed to the secured position it must push closer both fork ends Move quick release lever only to the sides to reach its position OPEN or CLOSE Never turn closed quick release system it could be damaged Torque tigh...

Page 9: ... water reach gap between inner and outer fork legs Never use high pressure cleaning devices Moisture and dirt inside fork have negative impact on fork operation dirt inside fork cause higher friction between bushings and inner fork s legs which may lead to fork components lifespan shortening Keep following instructions to retain perfect fork operation After each ride clean up inner fork legs dust ...

Page 10: ...te of purchase WARRANTY CONDITIONS Warranty period is prolonged for the time of warranty service During warranty coverage all defects in material workmanship or assembly will be repaired free of charge WARRANTY DOES NOT COVER DEFECTS CAUSED BY user damage of the product by an unprofessional assembly insufficient insertion of the seatpost into the frame and the headset into the fork insufficient pe...

Page 11: ...the prolonged warranty is the frame construction only not the frame finish The buyer original purchaser meets the costs for the bicycle components which are necessary to be replaced following to the changed tube parameters of the replaced frame and the service work related to this The prolonged warranty does not refer to the carbon frames and for the fully spring suspended frames the prolonged war...

Page 12: ......

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