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Kelly KBS-E Brushless Motor Controller User’s Manual

V 1.2

8

Height: 51.5 millimeters

Figure 2:KBSXX181E

mounting holes’ dimensions (dimensions in millimeters)

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Summary of Contents for KBS48181E

Page 1: ...ly KBS E Brushless Motor Controller User s Manual V 1 2 Kelly KBS E Brushless Motor Controller User s Manual Devices Supported Rev 1 2 Dec 2016 KBS48151E KBS72151E KBS48181E KBS72181E KBS48221E KBS722...

Page 2: ...2 Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 10 3 3 Installation Check List 16 Chapter 4 Programmable Param...

Page 3: ...ontact the support center of Kelly Controls Kelly s programmable motor controllers provide efficient smooth and quiet controls for electric motorcycles golf carts and go carts as well as industrial mo...

Page 4: ...ding Hall effect type 10 3 switch inputs which are activated by connection to Ground Default to throttle switch brake switch and reversing switch 11 3 analog 0 5V inputs that default to throttle input...

Page 5: ...housing for maximum heat dissipation and harsh environment 16 Rugged high current terminals and rugged aviation connectors for small signal 17 Thermal protection current cut back warning and shutdown...

Page 6: ...nal Voltage Standard Throttle Input 0 5 Volts 3 wire resistive pot 1 4 Volts hall active throttle Analog Brake and Throttle Input 0 5 Volts Can use 3 wire pot to produce 0 5V signal Reverse Alarm Mete...

Page 7: ...3 Wiring and Installation 3 1 Mounting the Controller The controller can be oriented in any position which should be as clean and dry as possible and if necessary shielded with a cover to protect it f...

Page 8: ...Kelly KBS E Brushless Motor Controller User s Manual V 1 2 7 Height 41 millimeters Figure 1 KBSXX151E mounting holes dimensions dimensions in millimeters...

Page 9: ...Kelly KBS E Brushless Motor Controller User s Manual V 1 2 8 Height 51 5 millimeters Figure 2 KBSXX181E mounting holes dimensions dimensions in millimeters...

Page 10: ...Kelly KBS E Brushless Motor Controller User s Manual V 1 2 9 Height 58 5 millimeters Figure 3 KBSXX221E mounting holes dimensions dimensions in millimeters...

Page 11: ...nnections 3 2 1 Pin definition of KBS E Controller Figure 4 waterproof connector DJ7061Y 2 3 21 Pin Definition 21 RTN Signal return Black 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yello...

Page 12: ...input Brown 4 5V 5V supply output 40mA Purple 2 BRK_AN Brake analog input 0 5V Dark Gray 22 Reservation Green Notes 1 All RTN pins are internally connected 2 Kelly Ammeter positive connect to 5V powe...

Page 13: ...shless Motor Controller User s Manual V 1 2 12 3 2 2 Wiring of KBS E Controller 3 2 2 1 Standard wiring of KBS E controller Figure 5 KBS E controller standard wiring Battery voltage can be used for co...

Page 14: ...Kelly KBS E Brushless Motor Controller User s Manual V 1 2 13 Figure 6 KBS E F N R control wiring diagram...

Page 15: ...al source Figure 9 Wiring of brake switch 12V 12V is provided by KBS X controller on pin11 Figure 10 Wiring of motor temperature sensor pin1 Brk2 can be used as motor temperature sensor port Note The...

Page 16: ...ual V 1 2 15 3 2 3 Communication Port A RS232 port is provided to communicate with host computer for calibration and configuration Figure 11 RS232 Interface on KBS controller Figure 12 SM 4P connector...

Page 17: ...e wire is connected correctly Turn the PWR switch on The Green LED stay on steadily and Red LED turns off when the controller operates normally If this does not happen check continuity of the PWR and...

Page 18: ...t switch will be activated The controller will not accept the throttle signal if the foot switch is turned off Please see figure 4 1 Suggestion Set according to the practical situation factory default...

Page 19: ...longer delay time Suggestion Set according to the practical situation factory default is 0 5s 2 Hall Sensor Type Value range 60 degree and 120 degree Functional description Set according to your motor...

Page 20: ...tect the current pedal status when release the brake If throttle got effective output the controller will report fault and not operate Suggestion Set according to the practical situation factory defau...

Page 21: ...0 100 Functional description Limit max reverse speed of the motor Suggestion This function is available for firmware version 0104 or later Set according to the practical situation factory default is 1...

Page 22: ...l situation factory default is 10 8 Brake Sensor Ending Point Value range 60 100 Functional description Set brake sensor effective ending point Suggestion Set according to the practical situation fact...

Page 23: ...ntactor coil resistor or a horn across the controller s B and B terminals Remove any dirt or corrosion from the bus bar area The controller should be wiped with a moist rag Make sure that the controll...

Page 24: ...attery too high 3 The controller is damaged Contact Kelly about a warranty repair Red LED Codes LED Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or h...

Page 25: ...low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a restart will clear the fault 3 4 Non zero throttle on direction c...

Page 26: ...Kelly KBS E Brushless Motor Controller User s Manual V 1 2 25 Contact Us Kelly Controls Home Page http www KellyController com E mail sales kelly controls com Phone 01 224 637 5092...

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