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23. LOADING WORK

Basic movements

If you are not accustomed to using a grapple, you should first practice basic crane movements. 

Exercises that shorten the learning time are set out below. The timber trailer’s stabilisers must 

be used during all loading and unloading work. The ground under the stabilisers must be 

level and stable as there is a risk of overturning when working on slopes. Therefore, it is very 

important that the trailer is loaded and unloaded on a level surface.

PRACTISE STEPS

1.

 One lever at a time

Begin with one function at a time. Operate the crane using a low and even engine speed. 

Check which crane movements are suitable for the tractor. The operator must feel completely 

comfortable with the grapple’s movement pattern. Practice starting and stopping each move-

ment smoothly to ensure the grapple does not sway when in operation. Do not run grapple 

loader functions to their end positions at full speed.

2. PARALLEL DISPLACEMENT

Once you have mastered the first exercise, the next one is to place the grapple about 0.5 me-

tres above the ground as far from the trailer as possible with the grapple loader turned 90 de-

grees to the trailer. Move the grapple back and forth toward the trailer parallel to the ground. 

The stop and start movements should also be smooth.

3. LOADING AND UNLOADING

Set up a reasonably high pile of logs. Grip the pile and place the gripping point so that the 

lowest point of the timber tilts toward the headboard. Lift the timber in towards the trailer 

before using any rotating or lifting movements. You are in full control once grapple move-

ments are smooth and there is no swaying. Complying with these instructions means you 

will not have to retighten the hose connections in the rotator that often. By working calmly 

and methodically, you learn a movement pattern, which is good in terms of safety. The crane 

operating techniques take a few weeks/months to learn before you can work at full capacity.

The risk of accidents is greater than normal during the learning phase. Pulling the wrong lever 

to let the timber slide off the grapple when you least expect it can be happen easily during this 

process. Therefore, you should leave a good amount of space around you when practicing.

GRIPKLO

ROTATOR

VIPP

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Summary of Contents for 21-SV60

Page 1: ...21 SV60 FORESTRY TRAILER CAREFULLY READTHE OPERATING INSTRUCTIONS BEFORE USINGTHE PRODUCT OPERATING INSTRUCTIONSTRANSLATED FROMTHE ORIGINAL...

Page 2: ...ions 12 Working conditions 12 Installation instructions 13 Rotaror lead through 13 Instructions Rotator 14 Service and maintenance for Rotator 14 Exploded diagram Rotator 14 Grapple claw GL47 15 Techn...

Page 3: ...ons for brackets on the valve tractor Hoses between the valve and the crane may have to be adjusted in some cases Kellfri does not stand for these customizations The trailer is not equipped with a lig...

Page 4: ...please contact your retailer For more information visit our website https www kellfri co uk Do not use this equipment if you are feeling sick tired or in influence of alcohol Nor if you are under the...

Page 5: ...r wheels must be secured with appropriate brake pads To stop the movement of the forestry trailer in emergencies stop the tractor At interruption of oil supply to the crane there is a risk of losing s...

Page 6: ...ork maintenance and service PERSONAL PROTECTION Always wear suitable clothing and footwear Do not wear loose clothing or jewelry when using the machine Remember to put up long hair when operating rota...

Page 7: ...gs when loading unloading Tighten all screws and connections Warning Electrical lines Max 300 kg grip Warning oil jet from hydraulic hose Warning moving parts Warning Forbidden to stay on the machine...

Page 8: ...and oth ers safety Do visual inspection of equipment or product before use Fix or replace damaged or worn parts immediately to reduce the risk of injury Lubricate moving parts and check that all scre...

Page 9: ...in the system in the beginning carefully drive all cylinders in their end posi tions several times to remove air in the system Practice the movement pattern calmly and methodically for loading and un...

Page 10: ...d stop using the equipment and rectify the fault Worn parts must be replaced Grease moving parts regularly Never repair hydraulics before first ensuring that there is no pressure in the system Never w...

Page 11: ...essure see tyres Cables and hoses Before each use Check that all cables and hoses are intact Wheel nuts Perform an initial check after 2 3 hours of operation and subsequently 2 3 times a year Retighte...

Page 12: ...hose or nipple can cause the load to fall or rotation to continue When in transit or in storage position the crane so that it is not supported by the rotator For example the crane boom must not be al...

Page 13: ...uld be installed on the rotator s hydraulic line The oil flow for rotator rotation is regulated using control nipples The rotational direction of the rotator and grapple movement must correspond to th...

Page 14: ...pressure liquid jet 20 SERVICE AND MAINTENANCE INSTRUCTIONS If the rotation of the rotator becomes uneven and sometimes stops the equipment should be checked The pins in the upper housing of the rotat...

Page 15: ...ETER mm TOTAL A 60 25 4 B 65 25 2 C 80 25 1 D 95 25 1 A B B A D C A A NOTE Never leave the cab until You have secured and unloaded the grapple loader and you have stopped the tractor NOTE The stabilit...

Page 16: ...47 Crane reach mm 4700 Grapple width mm 1000 Gripping area m 0 18 Rotator weight kg 13 Torque kNm 3 5 System pressure Mpa 17 Recommended pump capacity l min 20 45 Oil volume slewing house l 1 Crane we...

Page 17: ...17 LIFTING GRAPH 21 GL47 850 550 400 300 5 000 mm kg 1 000 2 000 3 000 5 000 4 000 4 000 3 000 2 000 1 000 2 000 3 000 4 000 5 000...

Page 18: ...010 Rotator holder 7 R21 GL47 011 Cotterbetweentherotator rotatorholderGL47 8 R21 GL47 012 Bolt between rotator and grapple claw GL47 9 R21 GL47 004 valve Package 10 R21 GL47 013 P SATS cylinder boom...

Page 19: ...iameter mm 1 R21 SV60 009 250 50 2 R21 GL47 018 130 40 3 R21 GL47 028 93 30 4 R21 GL47 027 95 25 5 R21 GL47 026 95 25 6 R21 GL47 025 105 25 7 R21 GL47 024 105 25 8 R21 GL47 022 90 25 9 R21 GL47 023 10...

Page 20: ...3 8 Female Straight 1 4 Male Straight 4A Support leg right 2850 3 8 Female Straight 3 8 Fe male 90 4B Support leg right 2850 3 8 Female Straight 3 8 Fe male 90 5A Support leg left 3350 3 8 Female Str...

Page 21: ...R ROTATION CYLINDER RETURN PRESSURE FOLDING CYLINDER STABILISER CYLINDER GRAPPLE CYLINDER LIFTING CYLINDER ROTATE ROTATE FOLD FOLD STABILISERS RIGHT STABILISERS LEFT GRAPPLE ROTATOR ROTATOR Lifting ar...

Page 22: ...left 6 R21 SV60 006 Turn housing complete 4 cylinder without tower 7 R21 SV60 007 Pull complete with towing eye and pin 8 R21 SV60 011 Bogie right 9 R21 SV60 015 Front gate with support legs 10 R21 S...

Page 23: ...ver when it is not in use The radio system may only be used for functions such as starting and stopping an application The radio system must not be a safety related part of a system BATTERY WARNINGS T...

Page 24: ...2 Inbuilt antenna Operating voltage 3 AA LR03 Power consumption 20 mA IP class IP65 RECEIVER RX1 Frequency MHz 433 087 434 662 Channels 64 Scans individual codes Winch depending on model Relay outlets...

Page 25: ...button 3 Options Quick fuse NOTE With a 10 A fuse fitted and the receiver connected the operating voltage from the terminal block 12 24 V AC CD in the centre is supplied with current from fuse number...

Page 26: ...transmitter can be paired again IMPORTANT The transmitter must be off when switching between banks 1 a Remove the lock belt clip b Remove the battery cover 2 a Take out the batteries 3 and dismantle t...

Page 27: ...ght delay for the transmitter to connect to the receiver when the frequency is changed Channel Frequency Bank 1 MHz 1 433 075 2 433 175 3 433 275 4 433 375 5 433 475 6 433 575 7 433 675 8 433 775 9 43...

Page 28: ...is not activated all relays can be activated at the same time STANDARD Interlocking deactivated receiver Function LED turned off TURNING OFF INTERLOCKING 1 Start the transmitter and receiver 2 Press...

Page 29: ...f low voltage power lines 2 metres Drive straight up or down hilly terrain Do not drive up slopes that are too steep to drive up As the tractor and trailer s centre of gravity is displaced backwards o...

Page 30: ...e about 0 5 me tres above the ground as far from the trailer as possible with the grapple loader turned 90 de grees to the trailer Move the grapple back and forth toward the trailer parallel to the gr...

Page 31: ...ch photo and other information in order to process your request Buyer Customer number Adress Invoice number E mail Phone nr When was the product deliv ered When was the product taken into operation Di...

Page 32: ...te of purchase This warranty re places Compensation for spare parts after acknowledgment that the fault lies on the material or manufaturing deffects This guarantee do not cover Labour costs Travel ex...

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