Kegel 17-5900, Operation Manual

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PLC Inputs and Testing
The PLC assembly of the machine has 24 inputs, 16 relay outputs, and two analog
outputs. Inputs accept data from various sensors or switches in the machine and then
use that information to control functions of the machine through its outputs. Here is a
list of the
INPUT numbers for the PLC along with their wire color and designations:
INPUT DESCRIPTION WIRE COLOR
001 BOARD COUNTING PROX SENSOR RED / WHITE
002 LEFT OIL HEAD REVERSING PROX SENSOR RED / ORANGE
003 RIGHT OIL HEAD REVERSING PROX SENSOR ORANGE / BLACK
004 BUFFER BRUSH UP SWITCH GREEN / WHITE
005 BUFFER BRUSH DOWN SWITCH VIOLET / YELLOW
006 DRIVE SHAFT TACHOMETER PROX SENSOR BLACK / BLUE
007 LANE DISTANCE PROXIMITY SENSOR (LDS) WHITE / PINK
008 RESUME BUTTON / HANDLE BUTTON (IKON ONLY) VIOLET
009 (LIGHTS WHEN IN OIL ONLY)
010 DUSTER UP SWITCHES (2) GREEN / BLACK
011 (LIGHTS WHEN IN CLEAN ONLY)
100 SQUEEGEE DOWN SWITCH BLACK
101 SQUEEGEE UP SWITCH YELLOW / GREEN
102 OIL FLOAT SWITCH GRAY / WHITE
103 CLEANER FLOAT SWITCH GRAY / BLACK
104 PRESOAK BROWN/VIOLET