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12

Outdoor Unit

Indoor Unit

Refrigerant

Service Valve

Low Side

High Side

A

B

C

D

A07360

Fig. 16

-

Service Valve

Manifold Gage

500 microns

Low side valve

High side valve

Charge hose

Charge hose

Vacuum pump

Low side valve

A07361

Fig. 17

-

Manifold

Deep Vacuum Method

The deep vacuum method requires a vacuum pump capable of
pulling a vacuum of 500 microns and a vacuum gage capable of

accurately measuring this vacuum depth. The deep vacuum method
is the most positive way of assuring a system is free of air and

liquid water. (See Fig. 18)

500

MINUTES

0

1

2

3

4

5

6

7

1000

1500

LEAK IN

SYSTEM

VACUUM TIGHT

TOO WET
TIGHT

DRY SYSTEM

2000

MI

CRONS

2500

3000

3500

4000

4500

5000

A95424

Fig. 18

-

Deep Vacuum Graph

Triple Evacuation Method

The triple evacuation method should only be used when vacuum

pump is only capable of pumping down to 28 in. of mercury
vacuum and system does not contain any liquid water.

Refer to Fig. 19 and proceed as follows:

1. Pump system down to 28 in. of mercury and allow pump to

continue operating for an additional 15 minutes.

2. Close service valves and shut off vacuum pump.
3. Connect a nitrogen cylinder and regulator to system and

open until system pressure is 2 psig.

4. Close service valve and allow system to stand for 1 hr.

During this time, dry nitrogen will be able to diffuse
throughout the system absorbing moisture.

5. Repeat this procedure as indicated in Fig. 19. The system is

then free of any contaminants and water vapor.

CHECK FOR TIGHT, DRY SYSTEM

(IF IT HOLDS DEEP VACUUM)

EVACUATE

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

RELEASE CHARGE INTO SYSTEM

BREAK VACUUM WITH DRY NITROGEN

EVACUATE

WAIT

A95425

Fig. 19

-

Triple Evacuation Method

Final Tubing Check
IMPORTANT

: Check to be certain factory tubing on both indoor

and outdoor unit has not shifted during shipment. Ensure tubes are
not rubbing against each other or any sheet metal. Pay close
attention to feeder tubes, making sure wire ties on feeder tubes are
secure and tight.

Summary of Contents for DLFCAB

Page 1: ...ON GUIDE 9 INDOOR UNIT INSTALLATION 9 Install Mounting Plate 9 Drill Hole in Wall for Interconnecting Piping Drain and Wiring 9 OUTDOOR UNIT INSTALLATION 9 Piping Connections to Outdoor Unit 9 INSTALL...

Page 2: ...injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property...

Page 3: ...n 3 8 1 2 3 8 1 2 1 2 5 8 5 8 5 8 Liquid Pipe size connection type in 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 Table 3 Refrigerant Information DLFCAB DLCCAR DLFCHB DLCCHR System Size 9K 12K 9K 12K 18K 24K 30K...

Page 4: ...ype in 3 8 3 8 3 8 3 8 1 2 5 8 5 8 5 8 Liquid Pipe size connection type in 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 Table 5 Refrigerant Information DLFDAB DLCDAR DLFDHB DLCDHR System Size 9K 12K 9K 12K 18K 24K...

Page 5: ...ation must be used as the communication wire from the outdoor unit to the indoor unit Please use a separate shielded 16GA stranded control wire CAUTION EQUIPMENT DAMAGE HAZARD Failure to follow this c...

Page 6: ...A C B D D E E F H Fig 2 Indoor Mounting Plate Table 10 DLFCAB DLCCAR DLFCHB DLCCHR System Size 9K 12K 9K 12K 18K 24K 30K 36K Voltage 115 1 60 115 1 60 208 230 1 60 208 230 1 60 208 230 1 60 208 230 1...

Page 7: ...ing Only lbs 62 8 73 9 72 8 80 5 113 6 147 7 152 1 154 4 NET Weight Heat Pump lbs 71 7 77 2 78 3 86 114 7 142 2 154 4 161 Table 13 DLFDAB DLCDAR DLFDHB DLCDHR System Size 9K 12K 9K 12K 18K 24K 30K 36K...

Page 8: ...in 6 5 0 13m min 1 8m CEILING FLOOR Fig 4 Indoor Unit Clearances CLEARANCES OUTDOOR A D B Air outlet Air inlet C E Fig 5 Outdoor Unit Clearances Table 14 Outdoor Clearances UNIT Minimum Value in mm A...

Page 9: ...The refrigerant lines may be routed in any of the four directions shown in Fig 6 For maximum serviceability it is recommended to have refrigerant line flare connections and the drain connection on th...

Page 10: ...ount outdoor power disconnect 2 Run power wiring from main box to disconnect per NEC and local codes Set outdoor unit in place 3 Remove field wiring cover from unit by removing screws 4 Connect condui...

Page 11: ...n piping and wiring to the wall as required Completely seal the hole in the wall cut off the hole left right Fig 14 Remove Knockouts Mounting plate Fixing hook Mounting plate A12408 Fig 15 Hang Indoor...

Page 12: ...n any liquid water Refer to Fig 19 and proceed as follows 1 Pump system down to 28 in of mercury and allow pump to continue operating for an additional 15 minutes 2 Close service valves and shut off v...

Page 13: ...ts work properly 3 Does the air deflection louver function properly 4 Does the drain work OUTDOOR UNIT 1 Are there unusual noises or vibrations during operation Explain Following Items To Customer Wit...

Page 14: ...it Terminal Block Indoor Unit Terminal Block Power to Indoor Unit Control to Indoor Unit Power to Indoor Unit Power from Outdoor Unit Control from Outdoor Unit CAUTION Attention Use Copper Conductors...

Page 15: ...open or short circuit F2 2 Outdoor ambient sensor open or short circuit F3 3 6 Outdoor tube sensor open or short circuit F4 4 5 Exhaust sensor open or short circuit F5 5 7 Overload limit drop frequen...

Page 16: ...national Comfort Products Lewisburg TN 37091 USA Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Edition Date 06 15 Catalog No 4...

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