Keeler Cryomatic 2509-P-1000-JPN Service Manual Download Page 2

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KCU401-2 Keeler Cryomatic Service Manual

Contents

Introduction …………………………………………………………………….

About this Manual ………………………………………………………..

Good Working Practices …………………………………………………

Scheduled Maintenance ……………………………………………………...

Enclosure & Fittings ………………………………………………………….

Programming Port Cover ………………………………………………..

Removal of Cover ………………………………………………………..

Rubber Feet ………………………………………………………………

Electrical System ………………………………………………………………

Replacing Mains Fuses ………………………………………………….

Mains Cord ………………………………………………………………..

Mains Inlet …………………………………………………………………

Power Supply Sub-assembly ……………………………………………

Pneumatic System …………………………………………………………….

Pneumatic Module Sub-assembly ……………………………………… 10

Replacing the Inlet Filter ………………………………………………… 11

Solenoid Valves ………………………………………………………….. 11

Electronic System …………………………………………………………….

Footswitch ………………………………………………………………… 12

Controller PCB Assembly ……………………………………………….

LCD Panel ………………………………………………………………… 13

Firmware Upgrades ……………………………………………………………

Programming Adaptor …………………………………………………… 14

Download Utility ………………………………………………………….. 14

ISP Procedure ……………………………………………………………. 15

Spare Parts and Accessories ……………………………………………….

Faultfinding Chart ……………………………………………………………..

Warranty …………………………………………………………………………

Disposal …………………………………………………………………………

Technical Data …………………………………………………………………

Appendix 1 – Console General Arrangement ……………………………….. 20
Appendix 2 – Pneumatic Module General Arrangement …………………… 23

Summary of Contents for Cryomatic 2509-P-1000-JPN

Page 1: ...Cryomatic Console Service Manual for 2509 P 1000 JPN 2509 P 1000 September 2011 onwards...

Page 2: ...et 8 Power Supply Sub assembly 9 Pneumatic System 10 Pneumatic Module Sub assembly 10 Replacing the Inlet Filter 11 Solenoid Valves 11 Electronic System 12 Footswitch 12 Controller PCB Assembly 12 LCD...

Page 3: ...inspection Do not use hypercarbonate or phenolic based cleaning solutions or disinfectants containing cationic surfactants e g Dettox to clean the console Ensure that the system is clean and dry prio...

Page 4: ...at the Cryomatic system has been correctly installed following the guidelines in the Cryomatic Instructions For Use Good Working Practices Potentially dangerous voltages are present inside the equipme...

Page 5: ...nspection of mains cord for signs of damage replace if necessary c Inspection of high pressure gas hose for signs of damage replace if necessary d Inspection of footswitch for signs of damage replace...

Page 6: ...ic from the mains electrical supply d Disconnect footswitch e Remove 4 tamper proof fixings at the rear of the enclosure using the appropriate tooling f Withdraw the front cover and carefully disconne...

Page 7: ...e small drawer below the rocker switch on the side of the unit A screwdriver or similar should be used to unlatch the drawer to gain access to the fuse compartment Fuses should only be replaced with t...

Page 8: ...ing manner a Remove the crimped electrical connections from the rear of the unit make a note of the correct orientation b Remove the 2 countersunk screws which are accessed from the outside of the uni...

Page 9: ...black connection pin 4 red pin 1 5 V yellow pin 2 24 V white pin 3 12 V The entire power supply sub assembly can be removed as follows a Remove the inlet connection from the power supply b Remove the...

Page 10: ...a Loosen and remove the bezel from the probe connector b Push back the collar and remove the flexible exhaust connection from the module c Remove the pneumatic module support bracket d Carefully remo...

Page 11: ...e fitting is the reverse of removal A new Dowty seal should be fitted when the inlet adapter is replaced Solenoid Valves Should the need arise solenoid valves can be replaced without removing the pneu...

Page 12: ...devices The Controller PCB Assembly can be removed in the following manner a Unlatch the connection for the LCD panel in position CN1 Carefully withdraw the flexible cable assembly b Unplug the front...

Page 13: ...e need arise the LCD panel can be removed in the following manner a Remove the Controller PCB Assembly see previous section b Remove 4 pan head screws which secure the LCD retaining bracket Ensure tha...

Page 14: ...ramming port is accessed at the rear of the equipment and is located behind a small removable cover Download Utility FLIP The FLIP programming application from Atmel is available as shareware This is...

Page 15: ...Sync button the system will respond by automatically filling in the device information h Select the Device drop down menu and select Erase i On the Erase dialogue box select Full Chip Erase and press...

Page 16: ...cognise probe a faulty memory IC in probe coupling replace re program b possible damage to electrical contacts of console or probe dirty or oxidised probe contacts inspect contacts and clean carefully...

Page 17: ...fice 24V 10W MCU205 Solenoid Valve N O 0 5mm Orifice 24V 14 5W MCU206 Footswitch Assembly MCU217 2A Anti surge Fuse MIS094 Rubber Foot MCU213 1 8 Dowty Seal FAS014 Inlet Filter MCU219 M4 x 10 Tamperpr...

Page 18: ...nufacturer as set forth in this warranty are expressly conditioned on the following i No alterations or repairs of any malfunction of the system shall be made to the system except by the manufacturer...

Page 19: ...Safety Standards Complies with EN60601 1 UL60601 1 CAN CSA C22 2 No 601 1 Equipment Classification Class 1 Type BF Applied Part Mode of operation Continuous Protection against ingress Console IPx0 Fo...

Page 20: ...Appendix 1 Console General Arrangement...

Page 21: ...KCU401 2 Keeler Cryomatic Service Manual Page 21 of 24...

Page 22: ...KCU401 2 Keeler Cryomatic Service Manual Page 22 of 24...

Page 23: ...KCU401 2 Keeler Cryomatic Service Manual Page 23 of 24 Appendix 2 Pneumatic Module General Arrangement...

Page 24: ...Berkshire SL4 4AA England Tel 44 0 1753 857177 Fax 44 0 1753 827170 www keeler co uk Keeler Instruments Inc 456 Parkway Lawrence Park Industrial Estate Broomall PA 19008 Phone 610 353 4350 800 523 56...

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