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3

PRefACe 

Preface

The described hard- and software are developments of the KEB Automation KG. The 

enclosed documents correspond to conditions valid at printing. Misprint, mistakes and 

technical changes reserved.

Signal words and symbols

Certain operations can cause hazards during the installation, operation or thereafter. 

There are safety informations in the documentation in front of these operations. Security 

signs are located on the device or machine. A warning contains signal words which are 

explained in the following table:

 DANGeR

Dangerous situation, which will cause death or serious injury in case of 

non-observance of this safety instruction.

 WARNING

Dangerous situation, which may cause death or serious injury in case of 

non-observance of this safety instruction.

 CAUTION

Dangerous situation, which may cause minor injury in case of non-ob-

servance of this safety instruction.

Attention

Situation, which can cause damage to property in case of non-obser-

vance.

RESTRICTION

Is used when certain conditions must meet the validity of statements or the result is 

limited to a certain validity range.

Is used when the result will be better, more economic or trouble-free by following 

these procedures.

More symbols

► 

This arrow starts an action step.

• / - 

Enumerations are marked with dots or indents.

=> 

Cross reference to another chapter or another page.

Note to further documentation. 

https://www.keb.de/de/service/downloads.html

Summary of Contents for COMBIVERT G6

Page 1: ...COMBIVERT G6 INSTRUCTIONS FOR USE INSTALLATION G6 CONTROL ANALOG DIGITAL Translation of the original manual Document 20138187 EN 00 ...

Page 2: ......

Page 3: ... non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation which may cause minor injury in case of non ob servance of this safety instruction Attention Situation which can cause damage to property in case of non obser vance RESTRICTION Is used when certain conditions...

Page 4: ... the target products is beyond of our control and therefore exclusively the responsibility of the machine manufacturer system integrator or customer The information contained in the technical documentation as well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the application However they are considered for information on...

Page 5: ...ype specific 15 3 1 1 Execution without display keyboard 15 3 1 2 Keyboard and display 16 3 1 3 Diagnosis visualisation 16 3 2 Assignment of the interface X4A 17 3 2 1 Connection of the RS232 interface 17 3 2 2 Connection of the RS485 interface 17 3 2 3 Wiring RS485 full duplex 18 3 2 4 Wiring RS485 half duplex 18 3 3 Control terminal strip X2A 19 3 3 1 Assembly of the wires 19 3 3 2 Assignment of...

Page 6: ...2A 21 Figure 9 Connection of the digital inputs 22 Figure 10 Example for the control of digital inputs and outputs 22 Figure 11 Examples for the connection of the digital outputs 23 Figure 12 Connection of the analog inputs 23 Figure 13 Examples for the connection of the analog setpoint input 23 Figure 14 Connection of the analog outputs 24 Figure 15 Connection of the relay outputs 24 List of Tabl...

Page 7: ...onitoring Software function for thermal mo nitoring of the motor winding IEC International standard IP xx Degree of protection xx for level KTY Silicium temperature sensor po larized MCM American unit for large wire cross sections Modulation Means in drive technology that the power modules are controlled MTTF Mean service life to failure NN Sea level OC Overcurrent OSSD Output switching element an...

Page 8: ...8 Glossary STO Safety function Safe Torque Off in accordance with IEC 61800 5 2 TTL Incremental signal with an output voltage up to 5V USB Universal serial bus VARAN Real time Ethernet bus system ...

Page 9: ...ties section 3 Stationary use at weatherprotected locations EN61000 2 1 Electromagnetic compatibility EMC Part 2 Environment Section 1 Descrip tion of the environment Electromagnetic environment for low frequency conducted disturbances and signalling in public power supply systems EN61000 2 4 Electromagnetic compatibility EMC part 2 4 Environment Compatibility levels in industrial plants for low f...

Page 10: ... 105 1 EN61800 5 2 Electrical power drive systems with adjustable speed Part 5 2 Requirements on the safety functional safety VDE0160 105 2 UL61800 5 2 EN62061 Safety of machinery functional safety of electrical electronic and program mable electronic safety related systems VDE0113 50 IEC62061 EN ISO13849 1 Safety of machinery safety related parts of control systems Part 1 General principles for d...

Page 11: ...ead the instruction manual Observe the safety and warning instructions If anything is unclear please contact KEB Automation KG 1 1 Target group This instruction manual is determined exclusively for electrical personnel Electrical per sonnel for the purpose of this instruction manual must have the following qualifications Knowledge and understanding of the safety instructions Skills for installatio...

Page 12: ...requirements are met For drive converters that are not isolated from the supply circuit in accordance with EN 61800 5 1 all control lines must be included in other protective measures e g double insulation or shielded earthed and insulated When using components without isolated inputs outputs it is necessary that equi potential bonding exists between the components to be connected e g by the equi ...

Page 13: ...visit www keb de 2 1 Part code x x G 6 x x x x x x x Heat sink version1 0 Air cooling housing C E Air cooling flat rear housing A B 1 Flat rear Control Keyboard Display1 A G6L G controlled without keyboard display B G6L G controlled without keyboard display 2 G6P S SCL2 regulated without keyboard display 3 G6P S SCL2 regulated with keyboard display 4 G6L M ASCL3 regulated without keyboard display ...

Page 14: ...ike C with f 0Hz D Like 3 with STO L Like D with f 0Hz Control type C Analog digital standard D CAN 4 E IO Link 5 F EtherCAT 6 H Reserved I VARAN Series COMBIVERT G6 Inverter size 07 19 Table 1 Part code 1 Not valid for customer special versions 2 SCL Sensorless Closed Loop 3 ASCL Asynchronous Sensorless Closed Loop 4 CANopen is registered trademark of CAN in AUTOMATION International Users and Man...

Page 15: ...STO separate manual 3 1 Overview type specific No Description 5 3 4 1 2 X4A X2B X2A 1 Diagnostic interface X4A 2 Safety function STO X2B optional 3 Control terminal strip X2A 4 Inverter status LED1 5 Display keyboard optional Figure 1 Overview 3 1 1 Execution without display keyboard The control can be ordered without display keyboard for applications when no local operation is necessary A status ...

Page 16: ...ENTER you reach the selected menu item or a selection can be confirmed Figure 2 Keyboard and display The operation of the unit via keyboard and display is described in the manual Program ming manual control unit analog digital Doc No 20087588 3 1 3 Diagnosis visualisation The integrated RS232 485 interface serves for the connection of service tools e g COMBIVIS and displays Telegram DIN66019II is ...

Page 17: ...oard with a PC 3 2 2 Connection of the RS485 interface ATTENTION The following instructions must be observed in order to prevent interfer ences at the RS485 interface Use in pairs twisted and shielded cable Ground outer shield at one side prior at interference free side Connect terminating resistors 120Ω at both ends on pair of wires of the communication bus If available the internal shielding mus...

Page 18: ...7 1 1 The ground connection is used to reduce communication disturbances Figure 6 Wiring RS485 half duplex Although the functional earth is connected correctly potential differences between the bus nodes can occur at long lines which disturb the communication To avoid the interface from destruction by high circulating current based on this potential differences can be reduced by connection of an a...

Page 19: ... 10mm 0 75mm2 19 12mm 14mm Connecting wires rigidy and flexible 1 00mm2 18 12mm 15mm Table 3 Assembly of connecting wires without wire end ferrules Press pusher by hand Insert connecting wires into the respective hole that no single wires can be seen from the outside or bend outward A first resistance must be overcome when inserting Release the pusher Check that the connecting wire is fixed and ca...

Page 20: ...ntrol release 7 R Reverse direction of rotation 8 F Forward direction of rotation 9 I2 Digital input 2 10 I1 Digital input 1 11 I4 Digital input 4 12 I3 Digital input 3 13 O2 Digital output 2 2 digital transistor outputs PNP U 24VDC 25 Imax 50mA ohmic load for O1 O2 max switching frequen cy 250Hz 14 O1 Digital output 1 15 0V like pin 1 16 CRF Reference voltage for setpoint potentiometer 10VDC 5 Im...

Page 21: ...30VDC I 0 01 1A max switching cycles 108 mechanically 500 000 at 1A 30VDC Ohmic load 26 R1 C Relay 1 Switching contact 27 R2 B Relay 2 NC contact 28 R1 B Relay 1 NC contact 29 R2 A Relay 2 NO contact 30 R1A Relay 1 NO contact 31 0V like pin 1 32 Uout Voltage output for the control of the digital inputs U 24V 25 Imax 100mA Imax Pin 4 32 Figure 8 Assignment of the terminal strip X2A The control rele...

Page 22: ...ation F 8 Forward direction of rotation I1 10 Fixed frequency 1 Fixed frequency 3 Fixed value 1 Fixed value 3 I2 9 Fixed frequency 2 Fixed value 2 I3 12 External error input E EF I4 11 Activates the DC braking Figure 9 Connection of the digital inputs 3 3 4 Connection of the digital outputs Connection appliance Connection to an external control 15 13 14 15 13 14 COM DI1 DI2 Figure 10 Example for t...

Page 23: ...1 R 0 3 5 10kΩ 2022 19 18 17 21 0 10Vdc 18 17 0 20mA 4 20mA Figure 12 Connection of the analog inputs ATTENTION Connect potential equalizing line only if a potential difference of 30V exists between the controls The internal resistance is re duced to 30kΩ Input Factory setting of the setpoint inputs Name PIN AN1 17 18 Analog setpoint setting 0 10Vdc AN2 19 20 Figure 13 Examples for the connection ...

Page 24: ...0 4000rpm AO2 Apparent current 0 2 IoutN Figure 14 Connection of the analog outputs 3 3 7 Connection of the relay outputs 262830 252729 R2 R1 Specification Voltage V Vdc max 30 Current I A 0 01 1 Ohmic load Output Factory setting of the relay outputs Name PIN Open loop operation Closed loop operation R1 26 28 30 Fault relay R2 25 27 29 Frequency dependent switch Run signal Figure 15 Connection of ...

Page 25: ...y the major and minor version number e g 1 2 x x V1 2 The third digit displays the power unit software open loop ASCL SCL Depending therefrom there are different customer parameter menu implemented The correspond ing instruction manuals are shown in the following table Power unit software Instruction manual Material Number x x 0 x Power unit open loop 1st version 00G6N1B C000 x x 1 x Power unit op...

Page 26: ...26 Notes Notes ...

Page 27: ...0790 E Mail info keb it Internet www keb it Japan KEB Japan Ltd 15 16 2 Chome Takanawa Minato ku Tokyo 108 0074 Japan Tel 81 33 445 8515 Fax 81 33 445 8215 E Mail info keb jp Internet www keb jp P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 Shanghai P R China Tel 86 21 37746688 Fax 86 21 37746600 E Mail info keb cn Internet www...

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