KEB COMBIVERT F5 Series Installation Manual & Operation Manual Download Page 1

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C O M B I V E R T

02/2006

00.F5.

UM-KA02

Installation Guide & Operation Manual

A-Housing

1/2 - 1 hp 230 V

B Control

USA

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Summary of Contents for COMBIVERT F5 Series

Page 1: ...C O M B I V E R T 02 2006 00 F5 BUM KA02 Installation Guide Operation Manual A Housing 1 2 1hp 230V B Control USA...

Page 2: ...ies with this unit it was necessary to provide separet documentation which contains all of this detailed information Please visit our Web site www kebamerica com or contact you local sales of ce A lis...

Page 3: ...nnection of Power Circuit 11 3 3 1 Wiring the connectors 11 3 3 2 Wiring instructions 11 3 3 3 Line connection terminal X1 A 12 3 3 4 Motor connection 13 3 3 5 Motor Overload Protection 13 3 3 6 Conne...

Page 4: ...ing Displays 20 4 5 Basic Adjustment of the Drive 22 4 6 Special Adjustments 25 4 7 The Drive Mode 37 4 7 1 Start Stop Drive 37 4 7 2 Changing the Direction of Rotation 37 4 7 3 Speed setting 37 4 7 4...

Page 5: ...controls in conformity with the low voltage directive 73 23 EEC Important please read 1 Saftey and Operating Instructions 4 Installation The installation and cooling of the unit shall be in accordanc...

Page 6: ...Product Description 2 Product Description 2 1 Application The KEB COMBIVERT F5 series motor control is designed exclusively for the control and regulation of induction motors The operation of other el...

Page 7: ...braking resistance 2 180 100 Max braking current A 4 5 4 5 Installation Information Max shielded motor cable length at 4 kHz 3 ft 30 30 Max shielded motor cable length at 8 kHz 3 ft 30 30 Max shielded...

Page 8: ...0V and 460V units 3 phase are pos sible X1A Connection from the line X1B Connection to the motor brake resistor temp sensor X2A Connectin for control cables X4A Connection for Operator display HSP5 Se...

Page 9: ...arance distances in diagram 3 1 Mul tiple units can be mounted side by side with zero clearance Most units have forced airflow from bottom to top using a ther mostatically controlled variable speed fa...

Page 10: ...as a shield for the motor cables Always observe the following points Remove all paint from the control panel where the conduit is to be secured Securely fasten all conduit fittings Run only the motor...

Page 11: ...5 series motor control to voltage systems con gured as corner grounded delta center tap grounded delta open delta or ungrounded delta may defeat the internal noise suppression With this type of voltag...

Page 12: ...ivilant If a lower level of overcurrent protection is used it may be possible to reduce the size of the wire Use 300V rated wire for 230V systems A disconnect switch or contactor shall be provided as...

Page 13: ...rip resistance level 1 65 4k Reset resistance level 0 75 1 65k This function can be activated or deactivated through a software parameter The default setting is OFF Do not run temperature sensor wires...

Page 14: ...RT F5 If a motor temperature sensor is used it should be placed in series with the sensor of the braking resistor Note if the braking transistor in the unit fails there is no guarantee the voltage to...

Page 15: ...Common for analog In and Outputs 10 Fixed frequency 1 I 1 I1 I2 Fixed frequency 3 11 Fixed frequency 2 I 2 no input analog voltage speed ref 14 Forward F Preset rotation Ri 2 1 k Ohm 15 Reverse R For...

Page 16: ...ef setting 3 4 5 Analog Output 3 4 4 Analog Inputs 3 4 3 Digital Inputs In case of inductive load on the relay output protective wiring must be provided e g free wheeling diode 3 4 6 Relay Outputs Rin...

Page 17: ...tion from PC to the inverter is only valid with a special cable HSP5 Part No 00 F5 0C0 0001 oth erwise it will lead to the destruction of the PC interface Standard Operator Part No 00 F5 060 1000 Seri...

Page 18: ...2 CP 26 CP 29 CP 31 CP 32 CP 34 CP 35 the adjusted value is accepted an stored nonvolatile by pressing ENTER If a drive fault occurs during operation the display changes to the drive fault message The...

Page 19: ...CP 16 Rated frequency 0 400Hz 0 0125Hz 50Hz CP 17 1 Voltage stabilization 1 650V off 1 V 650 off CP 18 1 Carrier frequency 2 4 8 12 16 kHz 2 CP 19 Fixed frequency 1 400 400Hz 0 0125 Hz 5 Hz CP 20 Fix...

Page 20: ...re no Operation control release terminal 16 signal removed modulation off output voltage 0 V drive is disabled Low Speed no direction signal at F or R terminal 14 or 15 modulation off output voltage 0...

Page 21: ...r E xxx and malfunction A xx codes are described towards the end of this manual Operation of the Drive Phase current Display of the actual real time phase current in ampere see also CP 5 DC bus voltag...

Page 22: ...k value Output voltage Minimum frequency Maximum fre quency Operation of the Drive The following parameters determine the fundamental operating data of the drive They should be checked and or adjusted...

Page 23: ...ssing DOWN arrow key one increment passed the 0 0 the display will show Acc This means the same value stored in CP 12 Decel Accel time Example actual deceleration time 5s the drive should decelerate f...

Page 24: ...tion 0 0125 Hz Factory setting 60 Hz Rated frequency t1 t1 Inthelower speed range losses in the motorbecome greater Thisparameter can be used to boost the voltage in order to overcome these losses Wit...

Page 25: ...etting 650 V off Note Enter Parameter In the example below using a motor rated at 230 V 60Hz the output voltage is too high due to our supply being 250 V and CP 17 off By setting CP 17 to the correct...

Page 26: ...n selectable by terminal 14 or 15 Adjustment range 2 4 8 12 16 kHz Resolution 1 Factory setting _ depending on power circuit Note Enter Parameter Low Switching Frequency Lower inverter heating Lower H...

Page 27: ...ated 1 Activateswhendirectionsignalisremovedandtheoutputfrequency has reached 0Hz The braking time is dependent on CP 23 or until the next direction of rotation 2 Activates as soon as the direction si...

Page 28: ...200 off Resolution 1 Factory Setting 200 off t fset factual on off on off CP 25 CP 24 LAD stop Current limit t t t Max constant current Utilization This function acts as an adjustable current limit d...

Page 29: ...e 0 15 Resolution 1 Factory setting 8 Note Enter Parameter Value Condition 0 Function off 1 Control release enabled terminal 16 2 Power on 4 After fault reset 8 After auto restart reset E UP 100 Hz f...

Page 30: ...ding torque at speed 0 3 A dOH Immediate disabling of modulation 4 A dOH Quick stop disabling modulation after reaching speed 0 5 A dOH Quick stopping holding torque at speed 0 6 none No effect on the...

Page 31: ...he function of analog output 1 Value Function 0 Absolute actual frequency CP 1 100Hz 100 1 Absolute set frequency CP 2 100Hz 100 2 Actual frequency CP 1 100Hz 100 3 Set frequency CP 2 100Hz 100 4 Outp...

Page 32: ...able breakage on analog input 2 4 20mA F5G only 14 Max constant current stall CP 25 exceeded 15 Max ramp current LA Stop CP 24 exceeded 16 DC braking active 17 Power off 18 Motor brake control 19 PID...

Page 33: ...level 49 Rotation forward 50 Rotation reverse 51 OL2 warning F5G only 52 58 Reserved F5M 59 Digital input ru 22 AND switching level F5B only 60 Digital input ru 22 OR switching level F5B only 61 Digi...

Page 34: ...has no effect on the direction of rotation speed is the absolute value 6 Set value dependent positive value clockwise rotation negative value counterclockwise rotation with set value 0 the unit is sw...

Page 35: ...extern 10V intern internal external AN1 Interface selection The analog input 1 AN1 can accept different types of signals In order to correctly evaluate the signal this parameter must be adjusted to ma...

Page 36: ...nd therefore prevent the motor from drifting With parameter CP 36 the analog signal AN1 X2 1 X2 2 can be masked in the range of 0 10 0 0 1 00V The adjusted value is valid for both directions of rotati...

Page 37: ...the UP DOWN keys while holding the FUNC SPEED key 4 7 1 Start Stop Drive 4 7 3 Speed set ting 4 7 2 Changing the Direction of Rotation FUNC SPEED STOP START ENTER F R To exit the Drive Mode the invert...

Page 38: ...he supply voltage through generator transformer breaks down at very short ramps one phase of the input voltage is missing ripple detection with separate supply and switched off power circuit E OC ERRO...

Page 39: ...remain switched on during the cooling phase E buS ERROR bus 18 Error Adjusted time Watchdog of communication between operator and communication bus has been exceeded E OL2 ERROR overload 2 19 Error O...

Page 40: ...ult 90 Warning external error A ndOH no A drive overheat 91 Warning no more overtemperature of motor TEMPERATURE SENSOR Motor SENSOR is low resistance again A nOHI no A STOP overheat int 92 Warning no...

Page 41: ...1 Voltage stabilization 1 650V off 1 V ___________ CP 18 1 Carrier frequency 2 4 8 12 16 kHz ___________ CP 19 Fixed frequency 1 400 400Hz 0 0125 Hz ___________ CP 20 Fixed frequency 2 400 400Hz 0 012...

Page 42: ...ncreased de creased Password Input FUNC SPEED START FUNC SPEED ENTER F R FUNC SPEED START FUNC SPEED ENTER F R Releasing the CP Parameters Locking the CP Parameters Read only From the factory the freq...

Page 43: ...te power range Part 3 Control Circuit for B G M or S version Service notes Up Download of parameter lists with KEB COMBIVERT Error messages Detailed Instructions and information for application design...

Page 44: ...t Fran aise KEB Z I de la Croix St Nicolas 14 rue Gustave Eiffel F 94510 LA QUEUE EN BRIE fon 33 1 49620101 fax 33 1 45767495 net www keb fr mail info keb fr KEB UK Ltd 6 Chieftain Buisiness Park Mor...

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