KEB combivert B6 Installation Manual Download

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C O M B I V E R T

Installation Manual

Housing B

1.5…2.2 kW

230 V

2.2…4.0 kW

400 V

The general EMC and safety directions at

www.keb.de have to be observed !

Mat.No.

Rev. Part

00B60EMKB00

Summary of Contents for combivert B6

Page 1: ...C O M B I V E R T Installation Manual Housing B 1 5 2 2kW 230V 2 2 4 0kW 400V The general EMC and safety directions at www keb de have to be observed Mat No Rev Part 00B60EMKB00 1L EN ...

Page 2: ......

Page 3: ...GB 3 GB ...

Page 4: ...de Tip The information contained in the technical documentation as well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the application However they are considered for information only without responsibi lity This also applies to any violation of industrial property rights of a third party Inspection of our units in view o...

Page 5: ... xxB6Axx xxx de fault 15 3 4 1 X2A Control terminal strip 15 3 4 2 Connection of the control terminal strip 16 3 5 Control board xxB6Bxx xxx CAN 17 3 5 1 X2A Control terminal strip 17 3 5 2 Connection of the control terminal strip 18 4 Operation of the Unit 19 4 1 Overview of the operating elements 19 4 2 Keyboard operation 19 4 2 1 Parameter numbers and values 19 4 2 2 Resetting error messages 19...

Page 6: ...tion and cooling of the appliances shall be in accor dance with the specifications in the pertinent documentation The drive converters shall be protected against excessive strains In particular no components must be bent or isolating distances altered in the course of transportation or handling No contact shall be made with electronic components and contacts Drive converters contain electrostatic ...

Page 7: ... B 3 9 0 0 Cooling 0 Heat sink 1 Flat rear reserved Switching frequency short time current limit overcurrent limit 8 2kHz 180 216 A 8kHz 180 216 9 4kHz 180 216 B 16kHz 180 216 Input identification 0 1 phase 230V AC DC 6 1 phase 230V AC 1 3 phase 230V AC DC 8 1 3 phase 230V AC 2 1 3 phase 230V AC DC 9 3 phase 400V AC 3 3 phase 400V AC DC A 1 phase 110V AC Housing type B Accessories 0 none 1 Braking...

Page 8: ...ut rated voltage VAC 230 UL 200 240 Input voltage range Umains VAC 180 264 0 Mains forms TN TT IT2 Delta3 Mains frequency Hz 50 60 2 Output voltage V 3 x 0 Umains Output frequency Hz 0 400 Min motor line cross section mm2 1 5 2 5 Max motor line length shielded m 30 at limit value class C2 10 at limit value class C1 With intergrated braking transistor Typically braking resistor Ω 100 68 Maximal bra...

Page 9: ...5 Input rated voltage 1 V 400 UL 400 480 Input voltage range Umains V 305 528 0 Mains forms TN TT IT2 Delta3 Mains frequency Hz 50 60 2 Output voltage V 3 x 0 Umains Output frequency Hz 0 400 Min motor line cross section mm2 1 5 2 5 Max motor line length shielded m 30 at limit value class C2 With intergrated braking transistor Typically braking resistor Ω 270 150 Maximal braking current A 10 10 Le...

Page 10: ...onnection for mains supply X1B Connection for motor braking resistor and temperature detection X2A Connection for control lines X6B HSP5 Interface for parametrizing Used accessories for PC connection Adapter SUB D9 to RJ45 mat no 00F50C0 0020 RS232 HSP5 converter mat no 00F50C0 0010 Connection protective conductor ...

Page 11: ...d heat loss at rated operation The COMBIVERT must be protected against aggressive gases aerosols and conductive dust 3 2 EMC conform Installation Always apply the shielding of motor and control cables over a large contact surface on both sides Distance between control and power cables at least 10 20cm 4 8inch Lay motor and power cable separately If it cannot be avoided cross control and power cabl...

Page 12: ...ns connection 230V class 1 phase Mains connection 400V class 3 phase L1 PE N W L1 N X1A N L1 L1 N L1 L2 L3 L3 L2 L1 PE X1A L1 L1 L2 L2 L3 L3 Terminal strip X1A Terminal strip X1A Input voltage 1 AC 180 264 0V Input voltage 1 AC 305 528 0V Mains connection 230V class 3 phase L1 L2 L3 L3 L2 L1 PE X1A L1 L1 N L2 L3 L3 N L2 Terminal strip X1A Input voltage 3 AC 180 264 0V Protection Protection see Tec...

Page 13: ...ical data X1B U V W U PE V W T1 T2 3 M ϑ 1 PB U V W PB U V W T1 T2 T1 T2 Apply shieldings over a large contact surface of the mounting plate Terminal strip X1B Tightening torque 0 6Nm 5 lb inch Connection cross section 1 5 4mm AWG 16 11 1 Motor temperature monitoring T1 T2 the evaluation can be activated as described in annex A 5 Tripping resistance 1 65 4kΩ Reset resistance 0 75 1 65kΩ Design in ...

Page 14: ...IVERT B6 RB Braking resistor with temperature monitoring 3 3 6 Note to the function In the example above the locking of the line contactor K1 is interrupted in case of overhe ating of the braking resistor The line contactor drops and switches off the mains voltage The auxiliary contacts 13 14 open the error linkage circuit at terminals I1 COM T1 T2 and release an error The modulation is switched o...

Page 15: ... Voltage supply 3 Mass COM Mass for analog and digital inputs outputs 4 15V Output 15V Stabilized supply voltage for digital inputs and setpoint poti 15VDC 8 max 50mA Observe input voltage of analog input Programmable digital inputs 13 30VDC 0 smoothed Ri 2 2kΩ scan time 10ms 5 Control release Reset ST Power modules are enabled reset at opening 6 Forward F Rotation selection Forward has priority 7...

Page 16: ...Ω 5kΩ 2 1kΩ 10kΩ 3 7kΩ To avoid interferences separate shieldings must be provided for analog and digital control lines Depending on the use of the relay output an extra shielding is to be used too In case of inductive load on the relay outputs a protective wiring must be provided e g free wheeling diode 1 2 3 4 5 6 7 8 9 10 11 12 13 U 0 10VDC 0 10VDC max 10mA X2A 2 3 4 R2 R1 2 3 15V 8 max 50mA ...

Page 17: ...nd low 2 CAN low CAN L Voltage supply 3 Mass COM Mass for digital inputs outputs 4 15V Output 15V Stabilized supply voltage for digital inputs and set point poti 15VDC 8 max 50mA Programmable digital inputs 13 30VDC 0 smoothed Ri 2 2kΩ scan time 10ms 5 Control release Reset ST Power modules are enabled reset at opening CAN interfaces 6 CAN shielding CAN Connection for shielding of the bus cables 7...

Page 18: ...1A To avoid interferences separate shieldings must be provided for bus and control lines Depending on the use of the relay output an extra shielding is to be used too In case of inductive load on the relay outputs a protective wiring must be provided e g free wheeling diode IN CAN high CAN low OUT CAN high CAN low 15V 10 max 50mA ...

Page 19: ... during a change parameter values are immediately accepted and stored non volatile However with some parameters it is not useful that the adjusted value is accepted immediately In these cases the adjusted value is accepted and stored non volatile by pressing ENTER When this type of parameter is changed a point appears behind the last digit By pressing ENTER the adjusted value is accepted and non v...

Page 20: ...PL Application menu all parameter groups and parameters are visible 2 see 4 2 4 Drive mode COMBIVERT can be put into operation by the keyboard 500 1 The passwords must be made unrecognizabel for protection against unauthorized access 2 The password for the application menu is described in the application manual The menue admissible for the application is defined by the machine builder The password...

Page 21: ...unter clockwise rotation Status noP no control release LS neutral position Modulation blocked drive not controlled The drive decelerates to 0rpm and the modulation is swit ched off Drive accelerates onto the adjusted set value Drive operates with adjusted set value Drive changes the direction of rotation Display changes when key is pressed to set value display presetting Set value can be changed w...

Page 22: ...Hz op 21 CP 20 Fixed frequency 2 400 400 0 0125 50 Hz op 22 CP 21 Fixed frequency 3 400 400 0 0125 70 Hz op 23 CP 22 DC braking mode 0 9 1 7 E pn 28 CP 23 DC braking time 0 00 100 00 0 01 10 s pn 30 CP 24 Max ramp current 0 200 1 140 pn 24 CP 25 Max constant current 0 200 1 200 off pn 20 CP 26 Speed search condition 0 15 1 8 E pn 26 CP 27 Motor protection response 0 6 1 6 pn 14 CP 28 Motor protect...

Page 23: ...n to the rated frequency can be adjusted For that reason voltage variations at the input as well as in the intermediate circuit only have a small influence on the output voltage U f characteristic The function allows among other things an adaption of the output voltage to special motors CP 22 DC braking mode With DC braking the motor is not decelerated by the ramp Quick braking is caused by DC vol...

Page 24: ...switch on 4 after reset 8 after auto reset UP CP 27 Motor protection response The motor protective function protects the connected motor against thermal destruction caused by high currents The function corresponds largely to mechanical motor protective components additionally the influence of the motor speed on the cooling of the motor is taken into consideration The load of the motor is calculate...

Page 25: ...g torque automatic restart Status message A xx Fast stop holding torque on reaching 0Hz the drive returns automatically to normal operation as soon as the fault no longer exists 6 Warning signal by digital output no message No effect to the drive Error is being ignored Switching conditions CP 32 and CP 33 value 10 are set CP 28 Motor protection mode The cooling mode of the motor is adjusted with t...

Page 26: ...on ru 28 0 400 24 25 reserved 26 Active power ru 81 0 2 Rated power CP 32 Transistor output function term X2A 10 The switching level of CP 32 is pre set to 4 00 Value range see CP 33 CP 33 Relay output 1 function terminals X2A 11 13 The switching level of CP 33 is adjusted by CP 34 Value Function 0 No function generally off 1 Generally on 2 Run signal also by DC braking 3 Ready signal no error 4 F...

Page 27: ...ctive power switching level 74 Active power switching level 80 Active current switching level 84 Actual value minimum setpoint No listed values are only for the application mode CP 35 AN1 Set value selection The setpoint input AN1 of the control can be triggered with different signal levels In order to correctly evaluate the signal this parameter must be adapted to the signal source Value Set valu...

Page 28: ...ion is switched off after DC braking FAcc forward acceleration 64 40 Acceleration with the adjusted ramps in clockwise direction of rotation forward Fcon forward constant 66 42 Acceleration deceleration phase is completed and it is driven with constant speed frequency in clockwise direction of rotation forward FdEc forward deceleration 65 41 It is stopped with the adjusted ramp times in clockwise ...

Page 29: ... released an error at a pro grammable input E Pu Error power unit 12 0C General power circuit fault e g fan E Acc Error maximum acceleration 24 18 Acceleration exceeds the limit defined by Pn 79 E br Error brake 56 38 This error can occur in the case of switched on brake control The absence of a motor phase was detected at brake release The load reaches the hardware current limitation at brake rel...

Page 30: ...y cable braking resistor wrongly connected or damaged Control of line contactor and input fuses braking module defective load shunt defective input voltage wrong or too low E ndOH no ERROR drive overheat 11 0B Motor temperature switch or PTC at the terminals T1 T2 is again in the normal operating range Message E ndOH is displayed The error can be reset now E nOH no E over heat pow mod 36 24 Temper...

Page 31: ... distances wrong ambient temperature too high Fan clogged or defective insufficient air flow at the heat sink soiled E OH2 Error motor protec tion 30 1E Electronic motor protective relay has tripped see motor protection function of the inverter E OHI Error overheat internal 6 6 Error Overheating in the interior If the interior tem perature has dropped by at least 3 C E nOHI is displayed Then the e...

Page 32: ...d after the acceleration phase E OS Error over speed 58 3A Real speed is bigger than the max output speed E Puch Error power unit changed 50 32 Power circuit identification was changed With a valid power circuit this error can be reset by writing to SY 03 If the value displayed in SY 3 is written only the power circuit dependent parameters are reinitialized If any other value is written then the d...

Page 33: ...PS The response to this warning can be programmed A dOH Warning drive overheat 96 60 The motor temperature has exceeded an adjustable warning level The switch off time is started The response to this warning can be programmed This warning can be generated only with a special power circuit A EF Warning external fault 90 5A An external signal has released an error at a pro grammable input The respon...

Page 34: ...warning message is executed A OL Warning overload 99 63 A level between 0 and 100 of the load counter can be adjusted when it is exceeded this warning is output The response to this warning can be programmed A SbuS Warning synchron 103 67 Sychronization over sercos bus not possible The response to this warning can be programmed A SEt Warning set 102 66 It has been attempted to select a locked para...

Page 35: ...ins voltage reduces according to the following table Mains choke Uk 4 Example Inverter open loop 4 Closed loop inverter with mains and motor choke at non rigid supply system 400V mains voltage 15 340V motor voltage Inverter closed loop 8 Motor choke Uk 1 Non rigid supply sy stem 2 A 3 Maintenance All work may only be done by qualified personnel The security must be ensured as fol lows Disconnect p...

Page 36: ...citors are stored de energized the oxide film working as dielectric fluid reacts with the acidic electrolyte and destroy themselves slowly This affects the dielectric strength and the capacity If the capacitor starts running with rated voltage it is tried to build the oxide film abrupt again This causes heat and gas and leads to the destruction of the capacitor In order to avoid defectives the KEB...

Page 37: ...stopping disabling of modulation after reaching speed 0 2 A dOH Quick stop holding torque at speed 0 3 A dOH Immediate disabling of modulation Autoreset if no fault is present 4 A dOH Quick stopping disabling of modulation after reaching speed 0 5 A dOH Quick stop holding torque at speed 0 6 none No effect to the drive An output can be set with CP 32 33 value 11 inapplicable 7 none No effect to th...

Page 38: ...nex A GB 38 STOP ENTER F R ENTER F R FUNC SPEED FUNC SPEED START START FUNC SPEED FUNC SPEED FUNC SPEED FUNC SPEED ENTER F R START START START ENTER F R ENTER F R Example to set Pn 12 in application mode ...

Page 39: ...nal text in accordance with UL Control Board Rating 30Vdc 1A and rating of PTC terminal S100B 10V 0 01A Marking for more than one factory Maximum Surrounding Air Temperature 40 C Internal Overload Protection Operates prior to reaching the 200 of the Motor Full Load Current For 240V Models Suitable For Use On A Circuit Capable Of Delivering Not More Than 18 000 rms Symmetrical Amperes 240 Volts Max...

Page 40: ...of the external Fuse s shall be at least equal to the input voltage of the Inverter Module Table 1 External Branch Circuit Protection for series B6 Listed NKJH Type E Self Protected Manual Motor Controllers Type and manufacturer and electrical ratings as specified below Cat No Drive Input rating Self Protected Manual Motor Control ler Type and manufacturer Self Protected Manual Motor Controller ra...

Page 41: ...tes Up Download of parameter lists with KEB COMBIVERT Error messages Instruction and information for construction and development Application Manual CAN manual Electronic accessories braking resistors Preparation of a user defined parameter menu Programming of the digital inputs Input fuses in accordance with UL All documents are also available in printed version however we have to charge a nomina...

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Page 44: ... EN BRIE fon 33 1 49620101 fax 33 1 45767495 net www keb fr mail info keb fr KEB UK Ltd Morris Close Park Farm Industrial Estate Wellingborough NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb co uk mail info keb co uk KEB Italia S r l Via Newton 2 20019 Settimo Milanese Milano fon 39 02 3353531 fax 39 02 33500790 net www keb de mail kebitalia keb it KEB Japan Ltd 15 16 2 Chome Takanawa ...

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