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60

 REvISION  HISTORy

7  Revision History

version

Date

Description

00

2015-11 Conversion to document version

01

2016-08 Heatsink concepts, wrong terminal 

02

2018-01 New CI optics, general revision, linking with InCopy components

03

2019-06 Product description adapted, updates have been made

Summary of Contents for COMBIVERT 19H6 Series

Page 1: ...COMBIVERT H6 INSTRUCTIONS FOR USE INSTALLATION RECTIFIER MODULE Translation of original manual Document 20105353 EN 03...

Page 2: ......

Page 3: ...case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation w...

Page 4: ...well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and...

Page 5: ...13 1 Basic Safety Instructions 14 1 1 Target group 14 1 2 Transport storage and proper use 14 1 3 Installation 15 1 4 Electrical connection 16 1 4 1 EMC compatible installation 17 1 4 2 Voltage test...

Page 6: ...onnection of the power unit 42 4 2 1 Connection of the DC bus X1D 42 4 2 2 Connection of the 24V bus X1C 42 4 2 3 Power unit terminal strips X1A X1B 43 4 2 4 Connection for power supply 44 4 2 5 Conne...

Page 7: ...6 1 1 Heat sink and operating pressure 55 6 1 2 Materials in the cooling circuit 55 6 1 3 Requirements on the coolant 56 6 1 4 Connection to the cooling system 57 6 1 5 Coolant temperature and moistu...

Page 8: ...e DC bus 42 Figure 13 Connection of the 24V bus 42 Figure 14 Connection for power supply 44 Figure 15 Connection of a braking resistor 45 Figure 16 Error chain terminal X2C X2D 46 Figure 17 Wiring exa...

Page 9: ...odules 28 Table 8 DC link capacity 29 Table 9 Mains chokes 36 Table 10 EMC filter 37 Table 11 Connection cross sections and tightening torques 37 Table 12 Power unit terminal strips housing C S 43 Tab...

Page 10: ...FD Term used in the safety technology EN 61508 1 7 for the size of error probability 0V Earth potential free common point 1ph 1 phase mains 3ph 3 phase mains AC AC current or voltage AFE From 07 2019...

Page 11: ...with 8 lines SCL Synchronous sensorless closed loop SELV Safety Extra Low Voltage 60V SIL The security integrity level is a measure for quantifying the risk reduction Term used in the safety technolog...

Page 12: ...ements and tests IEC 60664 1 EN60721 3 1 Classification of environmental conditions Part 3 1 Classification of groups of environmental parameters and their severities Section 1 Storage IEC 60721 3 1 G...

Page 13: ...ctors and protec tive bonding conductors IEC 64 1610 CD DIN VDE 0100 729 Low voltage electrical installations Part 7 729 Requirements for special installations or locations Operating or maintenance ga...

Page 14: ...mation KG 1 1 Target group This instruction manual is determined exclusively for electrical personnel Electrical per sonnel for the purpose of this instruction manual must have the following qualifica...

Page 15: ...omponents are bent and or isolation distances are changed The device must not be put into operation in case of mechanical defects Non compliance with the applicable standards Do not allow moisture or...

Page 16: ...urrent in the pro tective earth conductor When a residual current protective device RCD or a residual current monitoring device RCM is used for the protection against direct or indirect contact only a...

Page 17: ...using components without isolated inputs outputs it is necessary that equi potential bonding exists between the components to be connected e g by the equi potential line Disregard can cause destructio...

Page 18: ...are supported functions is not suf ficient It is imperative to install external protective measures e g limit switch that are independent of the drive converter Secure motors against automatic restart...

Page 19: ...the motor is still running during a restart of the drive converter mains on e g due to large rotating masses Switching an the input For applications that require cyclic switching off and on of the dr...

Page 20: ...alled B2B devices Manufacturers of B2B devices are obliged to take back and recycle devices manufac tured after 14 08 2018 These devices may not be disposed at the collection centres of public sector...

Page 21: ...regeneration The AIC can regenerate excess energy in sinusoidal form from the DC bus connection into the mains Precharging is required when using an AIC 24V power supply module Provides the 24V DC pow...

Page 22: ...k under exceptional condi tions or if essential functions life supporting measures or an extraordinary safety step must be fulfilled the necessary reliability and security must be ensured by the machi...

Page 23: ...nel 1 Error output of the connected DC buses Channel 2 Charge level of the DC link bus Diagnostic interface RS232 485 interface for the connection of displays or service tools Inputs and outputs 4 dig...

Page 24: ...rsion 2 A Z Customer special version firmware and down load Housing Flat rear heat sink C 100mm G 300mm Air heat sink S 100mm W 300mm Control type A KEB default with control release Rectifier module C...

Page 25: ...5 C to max 55 C a deration of 5 per 1K must be taken into con sideration Coolant inlet tem perature Air 5 40 C 10 45 C Water 5 40 C Relative humidity EN 60721 3 3 3K3 5 85 without condensation Version...

Page 26: ...tes Vibration limits EN 60721 3 3 3M4 Vibration amplitude 3 5mm 2 9Hz Acceleration amplitude 10m s 9 200Hz ISO 4762 1 A Railway applications Attached to the vehicle body Shock limit values EN 60721 3...

Page 27: ...nterference immunity Standard Level Notes Static discharges EN 61000 4 2 8kV 4kV AD air discharge CD contact discharge Burst Ports for process measurement control lines and signal interfaces EN 61000...

Page 28: ...62 324 414 540 783 Overcurrent cut off E OC Idc A 119 151 194 389 497 648 940 Braking transistor GTR7 Max braking current IB_max_dc A 79 79 79 184 208 293 360 Min braking resistor RB_min 10 10 10 4 3...

Page 29: ...3 3 DC link capacity Rectifier module Housing Capacity in uF 19 1100 20 1100 21 1100 24 3300 25 3300 27 4700 28 4700 Table 8 DC link capacity 29 DC link capacity...

Page 30: ...een the units must be kept to a minimum CAUTION Hot Surface Heat sinks can reach temperatures which can cause burns when touch ing If in case of structural measures a direct contact cannot be avoided...

Page 31: ...e g thermal paste The machine builder is responsible for the cooling of the units Heat conducting paste Information about the correct application of the heat conducting paste are available at www keb...

Page 32: ...surface exists at customer side Heat sink Cabinet outcut Size L1 in mm L2 in mm L3 in mm 04H6TFW 0400 452 435 406 06H6TFW 0600 652 635 606 08H6TFW 0800 852 835 806 10H6TFW 1000 1052 1035 1006 12H6TFW...

Page 33: ...d weights of the power supply units with flat rear heat sink 198 99 407 60 5 395 7 299 100 50 50 1 Housing Module width in mm Weight in kg C 100 7 5 G 300 20 G 300 22 Figure 3 Housing C and G 33 Mecha...

Page 34: ...3 4 5 Dimensions and weights of the power supply units with air heat sink 395 7 407 99 7 50 6 5 109 289 Housing Module width in mm Weight in kg S 100 10 5 Figure 4 Housing S 34 Mechanical installation...

Page 35: ...150 250 299 7 7 394 5 407 109 289 Housing Module width in mm Weight in kg W 300 28 Figure 5 Housing W 35 Mechanical installation...

Page 36: ...136 91 7 12 12 21Z1B04 1000 2 95 142 5 0 31 267 109 155 207 249 176 82 7 12 15 6 24Z1B04 1000 2 189 283 5 0 156 316 153 225 235 292 200 113 10 16 24 8 25Z1B04 1000 2 221 331 5 0 133 316 153 222 234 2...

Page 37: ...C2 16kHz 30m 18 5 IN rated current Ilk_50 leakage current at 50Hz Ilk_max max leakage current phase PE Pd power dissipation Figure 1 Figure 2 Figure 3 240 8 220 9 130 160 175 5 121 5 200 190 74 3 321...

Page 38: ...ve forward Figure 6 Construction of the unit DANGER Dangerous voltage Secure voltage disconnection of the DC bus at the power supply and regenerative unit Description Terminal Connections of the front...

Page 39: ...mains choke L2 L3 X1B PA DC link output with precharging Connection for braking resistor DC link PB Connection for braking resistor PE Connection for protective earth earthing Internal wiring of the r...

Page 40: ...4 3 0V Dig output 1 2 1 0V X2C Error chain 2 1 Charge condition of the DC link and error output of the axis modules X2D Error chain 2 1 X4A reserved 1 6 reserved TxD RS232 2 7 DGND reference potentia...

Page 41: ...4 1 1 1 Status LED safety module The status LED Safety module has no function on the rectifier module 4 1 1 2 Status LED unit LED Status off No voltage supply of the unit yellow Unit initialised green...

Page 42: ...e end of the system Torx raised head screw M4 x 10 required tool Torx screwdriver TX20 Tightening torque 3 0Nm bridge 1 1 1 2Nm plastic cap Figure 12 Connection of the DC bus Attach the cover for the...

Page 43: ...ion for shielding earthing Screw M5 for crimp con nector Table 12 Power unit terminal strips housing C S PA corresponds to PA for housing C S is not shown due to space reasons Housing G W X1A X1b L12...

Page 44: ...y unit EMC Filter optional DR For drives with a utilisation of 60 KEB assumes the use of mains chokes with a terminal voltage Uk 4 The choke can be inserted also before the filter dependent on the con...

Page 45: ...h securely isolated temperature switch Figure 15 Connection of a braking resistor In the example above the locking of the line contactor K1 is interrupted in case of over heating of the braking resist...

Page 46: ...X2D Figure 16 Error chain terminal X2C X2D 4 3 1 1 Error linkage circuit channel 1 The first error channel is an error linkage circuit If there is an error in a module the other modules can be notifie...

Page 47: ...ection on 5 LED yellow Speed 1 8 X4B EtherCAT IN 6 RX 7 off 10MBit 8 on 100Mbit Table 14 EtherCat System bus socket X4B 4 3 3 Diagnosis Visualisation X4A The integrated RS232 485 interface serves for...

Page 48: ...f the outputs The digital outputs are short circuit proof and specified in accordance with IEC61131 2 Max switching voltage 30V Max current 0 7A per output 1A total current for all outputs Internal re...

Page 49: ...15 mm Table 17 Wire end ferrules and stripping length Front view 18 a b a Pusher b Wire hole Figure 19 Assembly of the control cable Press pusher by hand Insert connecting wires into the respective h...

Page 50: ...t unchangeable 10 9 0V Digital output DO4 not preset 8 7 0V Digital output DO3 Thyristor active deactive 6 5 0V Digital output DO2 Error 4 3 0V Digital output DO1 Release axis module 2 1 0V Figure 20...

Page 51: ...tal outputs DO1 DI1 DO2 DI2 DO3 DI3 DO4 DI4 Operation with hardware release The 24V for the control of the inputs can be con trolled with the set output DO4 Figure 23 Example for the control of digita...

Page 52: ...on the North American and Canadian Market the following additionally instructions must be observed summary of original texts of the UL files These devices shall be mounted within a suitable ultimate...

Page 53: ...ences in brake resistors construction even with identical rating Connection of an External Temperature Sensor was not evaluated Maximum heatsink temperature for H6 models shall be maintained at the f...

Page 54: ...General instructions EMC and safety instructions Manuals for further control boards Instruction and information for construction and development Input fuses in accordance with UL Programming manual fo...

Page 55: ...ng pressure was executed Pay attention to the guidelines 97 23 EC of pressure units 6 1 2 Materials in the cooling circuit For the screw connections and also for the metallic articles in the cooling c...

Page 56: ...quartz sand clogging the cooling circuit Copper cuttings Copper cuttings can attach the aluminum and this leads to a galvanic corrosion Copper should not be used together with aluminum due to electro...

Page 57: ...e with the manual The connection to the coolant must be carried out with flexible pressure resistant hoses and secured with clamps Pay attention to flux direction and check tightness The cooling flow...

Page 58: ...0 1 4 6 8 9 15 18 7 3 1 4 7 9 11 13 15 20 12 4 1 5 9 12 14 16 18 20 25 8 0 5 10 13 16 19 21 23 25 30 6 3 10 14 18 21 24 26 28 30 35 2 8 14 18 22 25 28 31 33 35 40 1 11 18 22 27 31 33 36 38 40 45 4 15...

Page 59: ...in 20 l min 10 l min 5 l min Figure 24 Coolant heating depending on power loss 6 1 7 Typically fall of pressure depending on the rate of flow bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1...

Page 60: ...sion Date Description 00 2015 11 Conversion to document version 01 2016 08 Heatsink concepts wrong terminal 02 2018 01 New CI optics general revision linking with InCopy components 03 2019 06 Product...

Page 61: ...an Tel 81 33 445 8515 Fax 81 33 445 8215 E Mail info keb jp Internet www keb jp MORE KEB PARTNERS WORLDWIDE www keb de de contact contact worldwide P R China KEB Power Transmission Technology Shanghai...

Page 62: ...Automation with Drive www keb de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de...

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