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2. Turn “On” main power On/Off switch (located

between the amber and green indicating lights).

3. Light the constant pilot (located next to left burner as

you face it). If your Pasta System has an optional

spark ignitor, omit this step.

4. Activate pilot light momentary switch (let top corner)

and hold about 30 seconds, releasing it after pilot

indicting light is illuminated. If the runner pilot tube

fails to stay lit, wait five minutes before attempting to

relight to allow any accumulated gas to escape.

5. Set the primary (left) thermostat to 212°F(100°C) and

the secondary (right) thermostat to 190°F(87.8°C) or

less. Setting the secondary thermostat above

190°F(87.8°C) could allow the Pasta System to boil

over or short cycle.

INDICATING LIGHTS

Amber–shows the runner pilot is lit.

Green–shows the secondary (right) thermostat is

calling for heat from the center burner(s).

Blue–shows water is filling into the Pasta System

vessel through the Pasta System water solenoid valve.

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NOTE: 

The black manual water fill button is located to

the right of the blue indicating light. This may be used to

add water manually by depressing.

COOKING

Keating Pasta Gas Systems are designed to provide

maximum production efficiency and deliver high quality

food products. Low-temperature cooking and highly

polished stainless steel mean greater energy savings. Two

thermostats are used to provide instant recovery and to

save energy while water is boiling. The secondary (right)

thermostat calls for additional heat at start up or

occasionally when water is added. Follow cooking

procedures below for your model.

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NOTE

: Use of sodium chloride (salt) during the

cooking process will have a detrimental effect on the

cooker tank and will void the warranty.

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OPERATION OF THIS PASTA SYSTEM SHOULD

BE LIMITED TO PERSONNEL WHO HAVE BEEN

THOROUGHLY TRAINED IN OPERATING

PROCEDURES.

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USE ONLY KEATING APPROVED BASKETS IN

YOUR PASTA SYSTEM. NEVER OVERFILL

BASKETS. DO NOT BANG BASKETS ON

BASKET HANGERS OR PASTA SYSTEM

VESSEL.

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CARE SHOULD BE TAKEN WHEN LOWERING

BASKETS INTO PASTA SYSTEM TO PREVENT

SPLASHING HOT WATER FROM PASTA

SYSTEM VESSEL.

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NEVER LIFT BASKETS DIRECTLY OUT OF THE

PASTA SYSTEM VESSEL WITHOUT DRAINING

AS SEVERE INJURY MAY RESULT.

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NOTE: 

For counter model Pasta Systems, always

check the rear drain operating handle before attempting

to use the Pasta System. A safety switch prevents the

Pasta System from operating if the handle is not pushed

in completely and latched.

A. Standard Pasta System

1. Fill Pasta System as described on page 6 – Filling.
2. Set primary (left) thermostat to 212°F(100°C)  and

secondary (right) thermostat to 190°F(87.8°C).

3. When the water starts boiling, lower baskets slowly

into the hot water.

4. Set timer for left or right side basket, whichever is

being lowered into water.

5. When timer sounds, lift basket out of water. Place

on basket hanger rods on splashback of Pasta

System to allow draining of excess water.

B. Basket-Lift Model

1. Fill Pasta System as described on page 6 – Filling.
2. Set primary (left) thermostat to 212°F(100°C) and

secondary (right) thermostat to 190°F(87.8°C).

3. Fill basket(s) to proper level and place on upper

basket hanger rods on splashback of Pasta

System.

4. Set timers to desired cooking time using T1, T2 or

T3. (For Programming Timers see  page 8 & 9).

5. Push Start/Stop or T1, T2, or T3 button on timer(s).

Basket(s) will automatically lower into the Pasta

System vessel.

6. When cooking cycle is complete, an audible alarm

will sound and the basket(s) will raise automatically.

Allow water to drain before removing.

SHUTDOWN

1. Turn main power On/Off switch to “OFF” position.

DRAINING

ALWAYS SHUT THE PASTA SYSTEM OFF COMPLETELY

BEFORE DRAINING. THE PASTA SYSTEM SHOULD BE

DRAINED ONLY UNDER THE SUPERVISION OF

PROPERLY TRAINED PERSONNEL. 

WARNING

WARNING

7

Summary of Contents for Custom Pasta Gas System 0107

Page 1: ...NEW PERSONNEL 1 800 KEATING www keatingofchicago com ON OFF 100 220 OFF 200 12 0 140 160 18 0 100 220 OFF 200 12 0 140 160 18 0 PILOT TO LITE 30 SEC HOLD MUST BE ON FOR PILOT OFF ON MAIN POWER T3 T2...

Page 2: ...right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SER...

Page 3: ...6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventiv...

Page 4: ...r when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR...

Page 5: ...entrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows l Installed in accordance with all local codes or in the absence of loc...

Page 6: ...han 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restrictio...

Page 7: ...ST BE USED n n BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connectio...

Page 8: ...cessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installatio...

Page 9: ...hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down unt...

Page 10: ...WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES n n USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL...

Page 11: ...OIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentl...

Page 12: ...mately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decr...

Page 13: ...than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified s...

Page 14: ...THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location V SERVICE DIAGNO...

Page 15: ...irty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming g...

Page 16: ...System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amou...

Page 17: ...place flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replac...

Page 18: ...onnect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and...

Page 19: ...cated inside of the door The model and serial numbers are necessary when ordering ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDI...

Page 20: ...G LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER...

Page 21: ...10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNE...

Page 22: ...016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813...

Page 23: ...20 PASTA SYSTEM WIRING DIAGRAM...

Page 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM...

Page 25: ...PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from...

Page 26: ...SERIAL NUMBER ______________________________ q FRYER q FILTER SYSTEM q GRIDDLE REMARKS ____________________________________ q TOP SIDE COOKER q HOT PLATE q PASTA PLUS I HAVE READ THE INSTALLATION AND...

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