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13

PROBLEM

PROBABLE CAUSE

SOLUTION

Flames come out

front.

a.Burners misaligned.
b.Exhaust problems.

c.Radiants have slipped forward.
d.Flue blockage.

a.Adjust position of burners.
b.Install deflector to block down draft.

Install or adjust flue restrictors. If problem

persists, contact your HVAC

representative.

c.Reposition radiants.
d.Turn Custom Pasta System and manual

gas valve off. Let flue cool and remove

foreign objects.

Custom Pasta

System has poor

recovery.

a.Baskets overfilled.
b.Water won’t stop filling or overfills.
c.Scale on heat transfer tubes.
d.Radiant problem – collapsed or out of

position.

e.Faulty or erratic thermostat.
f. Low supply or gas pressure.

g.Exhaust problems.

a.Don’t overfill baskets.
b.Check water auto-fill system.
c.Boil-out Custom Pasta System
d.Reposition or replace radiants.

e.Replace thermostat.
f. Verify if size of incoming gas line to

Custom Pasta System and manifold gas

pressure are adequate.

g.Contact your HVAC representative.

Burners won’t come

on although runner

despite proper water

level.

a.Water level is too low (below lower

sensor).

b.Low water safety shut-off operated.

a.Check water auto-fill system. Fill Custom

Pasta System to proper level.

b.Check low-water safety shut-off system.

Custom Pasta

System vessel boiling

over or excessive

starch overflow.

a.Product overloaded in Custom Pasta

System vessel.

b.Excessive amounts of starch causing

foam.

a.Follow recommended cooking production

figures in determining proper size of

loads.

b.Replace water, then clean sensors and

vessel.

Basket-Lift

mechanism won’t

operate.

a.Connections are loose or timer is faulty.

b.Motor limit switch is faulty.

c.Lift motor is faulty (14" model).

d.Actuator is faulty (18" and above

models).

e.Control circuit fuse has blown or circuit

breaker in rear or under control panel

has tripped.

f. Relay is faulty (18" and above models).

a.Tighten connections. Replace timer if

faulty.

b.Replace limit switch (14" model). Replace

actuator (18" and above models).

c.Replace motor. Specify left or right side

motor when ordering.

d.Replace actuator.

e.Replace fuse (use type SC-5 in 14"

model and type SC-3 in 18" and above

models) or reset circuit breaker.

f. Replace relay.

Basket-Lift motor

runs, but basket

doesn’t move.

a.Cam is slipping on motor shaft 

(14" model).

a.Tighten cam screw onto flat on motor

shaft.

Basket-Lift basket

goes down, but won’t

go up.

a.Basket-Lift motor limit switch is

misaligned (14" model).

a.Align limit switch.

Basket-Lift buzzer

won’t shut off.

a.Buzzer limit switch is misaligned 

(14" model).

a.Align limit switch.

Summary of Contents for Custom Pasta Gas System 0107

Page 1: ...NEW PERSONNEL 1 800 KEATING www keatingofchicago com ON OFF 100 220 OFF 200 12 0 140 160 18 0 100 220 OFF 200 12 0 140 160 18 0 PILOT TO LITE 30 SEC HOLD MUST BE ON FOR PILOT OFF ON MAIN POWER T3 T2...

Page 2: ...right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SER...

Page 3: ...6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventiv...

Page 4: ...r when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR...

Page 5: ...entrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows l Installed in accordance with all local codes or in the absence of loc...

Page 6: ...han 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restrictio...

Page 7: ...ST BE USED n n BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connectio...

Page 8: ...cessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installatio...

Page 9: ...hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down unt...

Page 10: ...WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES n n USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL...

Page 11: ...OIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentl...

Page 12: ...mately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decr...

Page 13: ...than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified s...

Page 14: ...THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location V SERVICE DIAGNO...

Page 15: ...irty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming g...

Page 16: ...System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amou...

Page 17: ...place flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replac...

Page 18: ...onnect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and...

Page 19: ...cated inside of the door The model and serial numbers are necessary when ordering ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDI...

Page 20: ...G LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER...

Page 21: ...10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNE...

Page 22: ...016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813...

Page 23: ...20 PASTA SYSTEM WIRING DIAGRAM...

Page 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM...

Page 25: ...PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from...

Page 26: ...SERIAL NUMBER ______________________________ q FRYER q FILTER SYSTEM q GRIDDLE REMARKS ____________________________________ q TOP SIDE COOKER q HOT PLATE q PASTA PLUS I HAVE READ THE INSTALLATION AND...

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