KE2 Efficiency Quick Start Manual Download Page 20

Parameter Name 

Description

NO ALARM

No alarms active, everthing is running correctly

PRESSURE SENSOR

Suction pressure sensor is shorted, open or pressure out of range

T1 SUCTION SENSOR

Suction temperature sensor is shorted or open

T2 AIR SENSOR

Return air temperature sensor is shorted or open

T3 COIL SENSOR

Coil temperature sensor is shorted or open

T4 AUX SENSOR

Auxiliary temperature sensor is shorted or open

HIGH SUPERHEAT

Superheat above upper limit

LOW SUPERHEAT

Superheat below lower limit

HIGH AIR TEMP

Room temperature is above ROOM TEMP  + AIR TEMP DIFF + HIGH TEMP ALARM OFFSET  for longer than HIGH TEMP ALARM DELAY

LOW AIR TEMP

Room temperature is below ROOM TEMP - LOW TEMP ALARM OFFSET for longer than LOW TEMP ALARM DELAY

EXCESS DEFROST

Three consecutive defrosts with less than a one hour interval between each defrost

DEFR TERM ON TIME

Defrost terminated on time instead of temperature for two consecutive cycles

DOOR SWITCH

If door is open and room temperature is 5 degrees above ROOM TEMP + AIR TEMP DIFF for DOOR ALARM DELAY time

COMMUNICATION ERROR

ONLY FOR BONDED CONTROLLERS: No communication between controllers for one minute or more

EXT ALARM

If DIG IN (1, 2 and/or 3MODE =  EXT ALARM: The digital input is in an active state

EMAIL FAILURE

 Email alert was not confirmed by email server provided after seven consecutive attempts

FTP COMMUNICATION ALARM

ONLY FOR SITEVIEW MANAGER: No communication to the ftp server defined in Settings/Logging Options

SNTP COMMUNICATION ALARM

ONLY FOR SITEVIEW MANAGER: No communication to the SNTP server defined in Settings/Siteview Options

© Copyright 2015 KE2 Therm Solutions, Inc., Washington, Missouri 63090

Q.1.3 July 2015 supersedes Q.1.3 March 2015 and all prior publications.

Q.1.3 July 2015

Page 20

KE2 

Evaporator

Efficiency

Quick Start Guide

KE2 Therm Solutions 

209 Lange Dr.  .  Washington, MO 63090 

1.888.337.3358  .  www.ke2therm.com

Parameter Name

Description

Range

Default

MANUAL CONTROL

Force the controller into the next operating mode

REFRIGERATE/OFF, DEFROST, DRAIN TIME, FAN DELAY  

MANUAL VALVE

Manually open or close the EEV in percentage increments

 1% increment

 

CLEAR ALARMS

Clear all active alarms

MANUAL COMPRESSOR RELAY

Manually energize or de-energize liquid line solenoid /compressor relay AUTO (ON/OFF), MANUAL OFF, MANUAL ON

AUTO

MANUAL DEFROST RELAY

Manually energize or de-energize defrost relay

AUTO (ON/OFF), MANUAL OFF, MANUAL ON

AUTO

MANUAL FAN RELAY

Manually energize or de-energize evaporator fan relay

AUTO (ON/OFF), MANUAL OFF, MANUAL ON

AUTO

MANUAL AUX RELAY

Manually energize or de-energize auxiliary relay

AUTO (ON/OFF), MANUAL OFF, MANUAL ON

AUTO

FACTORY RESET

Reset the controller to the factory default setpoints

RESET

WEB PASSWORD RESET

Reset the web password to the factory default  

RESET

SMART ACCESS

Turn Smart Access on or off

DISABLE, ENABLE

DISABLE

DHCP

Turn DHCP mode on or off

DISABLE, ENABLE

DISABLE

DOD INIT

Re-initialize KE2 defrost algorithm

RESET

CLEAR MD

NO LONGER USED

HOLD TO CLEAR MD

Parameter Name

Description

ROOM TEMP

Walk-in freezer or cooler room temperature as measured by the controller

COIL TEMP

Coil temperature as measured by the controller

SYSTEM MODE

Current operating status

Only displa

yed when 

cer

tain c

onfigur

a-

tions ar

e selec

ted

SUPERHEAT

Superheat as calculated by the controller (requires suction pressure transducer and T1 set as suction temperature sensor)

SUCTION PRESSURE

Suction pressure as measured by the controller (only available if suction pressure transducer installed)

T1 SUCTION TEMP

Suction temperature as measured by the controller

SATURATION TEMP

Saturation temperature as calculated by the controller (requires pressure transducer and T1 sensor)

VALVE % OPEN

Percentage the EEV is open (only available if EEV is selcted)

T4 AUX TEMP

Auxiliary Temperature (Taux) sensor reading as measured by the controller (Not available if T4 set to DISABLED)

COMPRESSOR RELAY

Current state of liquid line solenoid/compressor relay

DEFROST RELAY

Current state of the defrost relay

FAN RELAY

Current state of the evaporator fan relay

AUX RELAY

Current state of the auxiliary relay

DIG 1 STATUS

Current status of the Digital Input #1

DIG 2 STATUS

Current status of the Digital Input #2

DIG 3 STATUS

Current status of the Digital Input #3

IP OCTET 1

The first three digits of the IP address

IP OCTET 2

The second three digits of the IP address

IP OCTET 3

The third three digits of the IP address

IP OCTET 4

The fourth three digits of the IP address

SUBNET MASK OCTET 1

The first three digits of the subnet mask

SUBNET MASK OCTET 2

The second three digits of the subnet mask

SUBNET MASK OCTET 3

The third three digits of the subnet mask

SUBNET MASK OCTET 4

The fourth three digits of the subnet mask

FIRMWARE VERSION

Current version of the firmware on the controller

Variables Menu -

 

Non Adjustable (view only) 

 

Alarms Status Menu 

 

Non Adjustable (view only)

Manual Menu 

DIG IN Setting

Status Displayed on Controller

DIG IN STATUS  = DISABLED

DISABLED

DIG IN STATUS  = 2ND (ROOM) TEMP

inactive = 2ND ROOM TEMP OFF; active = 2ND ROOM TEMP ON

DIG IN STATUS  = DOOR SWITCH

inactive = DOOR CLOSED; active = DOOR OPEN

DIG IN STATUS  = EXT ALARM

inactive = NO ALARM; active = EXT ALARM (x)

DIG IN STATUS  = SYSTEM OFF

inactive = SYSTEM ON; active = SYSTEM OFF

DIG IN STATUS  = LIGHT SWITCH

inactive = LIGHTS OFF; active = LIGHTS ON

DIG IN STATUS  = DEFROST LOCKOUT

inactive = DEFROST RELAY AUTO; active = DEFROST LOCKED OUT

DIG IN STATUS  = DEFROST INTERLOCK inactive = DEFROST RELAY AUTO; active = DEFROST RELAY OFF

Variables Menu Options for DIG IN 1,2,3 STATUS

Summary of Contents for Efficiency

Page 1: ...es outside the space Silicone for sealing any box penetrations Accessories to Aid in Installation The following parts are available separately 10 Wire Harness pn 20736 25 Wire Harness pn 20670 40 Wire Harness pn 20737 KE2 Evap Mounting Box pn 20687 Further information on the Wire Harness and Mounting Box can be found in literature Q 1 21 L M N D E O P F B Left Arrow Right Arrow Use to move between...

Page 2: ... a defrost Liquid Vapor Mix Restrictor TEV or EEV Warm Liquid ColdVapor HotVapor Warm Air Cold Air Evaporator Compressor Condenser SaturationTemp F from receiver pressure LiquidTemp atValve F Subcooling Suction Pressure PSI SuctionTemp F evaporator outlet SaturationTemp F calculated from Suct Pressure Superheat Temp Difference TD F return air minus coil temp Coldest point in evap F AMPS Trouble Sh...

Page 3: ...row from these edges towards the center Therefore the sensor location is best situated approximately 1 to 1 1 2 from the outer edges and typically near the bottom 1 3rd portion of the evaporator The sensor needs to be as far away from the defrost heat sources as possible This is most easily located by viewing the current frost pattern The last place frost disappears during the defrost cycle is the...

Page 4: ...roperly route conduit Determine the number of wires to go to the controller Controller power 3 wires Fan control 2 wires Defrost heater control 2 wires Liquid line solenoid 2 wires If the Aux Relay is used the installer will need to supply an ad ditional pair of wires to the controller Aux relay 2 wires Note Install in accordance with local wiring codes KE2 Therm does not accept responsibility for...

Page 5: ...cted to the Power In location us ing a 3 position connector Controllerstillilluminatesdisplaywhen120Visappliedwith208 240V selected however controller will not function properly 6 Fan Relay Strip the end of the 2 wires used for fan control Locate 2 female spade connectors in the accessories kit Crimp on the female spade connectors Plug the connectors to the COM and NO positions of the Fan Relay Fa...

Page 6: ...n ad ditional pair of wires to the controller Strip approx 1 4 wire insulation on end of the 2 wires for the alarm Locate a 3 position connector from the accessories kit Plug into the location as indicated in Wiring Schematic Max relay rating is 3A 11 11 Preparing the Evaporator The evaporator wiring will require access to the high voltage termi nal block on the coil Turn off power to the system V...

Page 7: ...us power to the controller Attach ground wire Note Ground is required for the inter nal safeties to operate properly 16 Evaporator wiring Fans Strip the ends of the wires con nected to the KE2 Evap used to con trol the evaporator fans The fan wires can be attached to the terminal block using either screw down terminals or spade connectors Attach one of wires to the L1 Line This wire will be connec...

Page 8: ...enoid Compressor relay to one of the solenoid leads Attach the wire from the COM on the L L Solenoid Compressor relay to the L1 Line Voltage Connect L2 Neutral to the remain ing L L Solenoid Compressor lead 20 Remove defrost termination Klixon from circuitry Attach one of wires to the L1 Line This wire will be connected to COM of defrost relay on the controller Attach the wire connected to the NO ...

Page 9: ...y 2015 Page 9 KE2 EvaporatorEfficiency Quick Start Guide Copyright 2015 KE2 Therm Solutions Inc Washington Missouri 63090 Wiring Schematic Controller New Installation Wiring Schematic Controller New Installation ...

Page 10: ...7 54 Amps 52 Amps 52 Amps 20218 68 Amps 65 Amps 62 Amps 20219 80 Amps 77 Amps 62 Amps L egend EFM Evaporator Fan Motor DH Defrost Header LLS Liquid Line Solenoid AUX Auxiliary PT Pressure Transducer T1 SUCTION Suction Temperature T2 AIR Return Air Temperature T3 COIL Evaporator Coil Temperature T4 AUX Auxiliary Temperature EEV Electric Expansion Valve ECM Electronically Commutated Motor D1 Digital...

Page 11: ...e the best place to install the sensor The sensor should be located between 8 10 inches away from the face of the evaporator This distance prevents the sensor from sensing heat from the heating elements during the defrost cycle but close enough to accurately sense the return air temperature The sensor bracket may be bent as necessary to locate the sensor in the proper position WARNING Do not allow...

Page 12: ... to the electric heating elements It should be about half the distance between the heat ers if possible In Figure 25B the probe is inserted into the fins ap proximately 1 16 deeper than the stainless shielding Pinch the fins gently together securing the sensor in place This provides thermal ballast to ensure a complete defrost 25 26 Connecting sensor wires to controller The temperature sensors are...

Page 13: ... Range 0 to 150 psia Proof Pressure 450 psi Burst Pressure 1500 psi OperatingTemp 40 to 275 F Temperature Sensor Sensor Specs 60 to 150 F moisture resistant package 208 240 120 120 Temperature Sensors Pressure Transducer T1Suct T4Aux T2Air T3Coil line L1 ground neutral L2 NC NO NO NC NO NC COM COM NC Power In green red black NO Transformer 3A Relay 3A Relay COM COM COM NC NO COM NC NO 18V DI 1 DI ...

Page 14: ...e generally correct for most applications 3 The Setpoint parameters shown in ITALIC are only displayed when a Custom EEV is used 4 Displayed when an EEV is used 5 Only available if mechanical valve is selected When using an electric valve the default suction temperature is required 6 The Setpoint parameters shown in BOLD ITALIC are used for bonded controllers only 7 Only displayed when Run Time De...

Page 15: ...u the left and right arrows will move to the main screen or the adjacent menu The up and down arrows move the user through the available op tions for each group All users are allowed access to the variable alarms All other information is password protected to prevent unau thorized access to the controller s functionality The ENTER button is used to save an input option when it has been changed The...

Page 16: ...b portal And Smart Access provides a customized dashboard of all the controllers on that network on one page Preliminary Connect the KE2 Evap to the customer s network CAT5 Ethernet Cable KE2 EvaporatorEfficiency TM thermsolutions ENTER BACK 2 2 1 2 3 6 5 4 7 Link ACT 100 1000Mbps POWER Customer Network Screen shot of a single KE2 Evap connected through Smart Access Screen shots of Smart Access da...

Page 17: ...n the Introduction Mode menu After setting the Room Temp Defrost Type and Valve Type set Smart Access to Enabled Use the or arrow to change Smart Access to Enabled Press and hold the ENTER button for 3 seconds to save the change Note if using a Defined EEV Refrigerant must be selected too Note if using a Custom EEV Refrigerant Motor Type Motor Step Rate and Max Valve Steps must be selected Introdu...

Page 18: ...ure set point in order for the controller to resume normal fan operation MAX FAN DELAY TIME Maximum amount of time after defrost to resume normal fan operation PUMP DOWN TIME Minimum amount of time between de energizing the liquid line solenoid compressor relay and energizing the defrost relay MULTI AIR TEMP CTRL Select control method to use with multiple room temperature sensors Bonded Control le...

Page 19: ...f DEFROST TYPE AIR 35 F to 90 F 50 F if DEFROST TYPE ELEC HOT GAS COMP ON HOT GAS COMP OFF 40 F if DEFROST TYPE AIR 0 to 90 30 if DEFROST TYPE ELEC 10 if DEFROST TYPE HOT GAS COMP ON HOT GAS COMP OFF 40 if DEFROST TYPE AIR 0 to 90 minutes 45 minutes if DEFROST TYPE ELEC 10 minutes if DEFROST TYPE HOT GAS COMP ON HOT GAS COMP OFF 40 minutes if DEFROST TYPE AIR 0 to 15 minutes 2 minutes 0 to 24 hour...

Page 20: ...ller to the factory default setpoints RESET WEB PASSWORD RESET Reset the web password to the factory default RESET SMART ACCESS Turn Smart Access on or off DISABLE ENABLE DISABLE DHCP Turn DHCP mode on or off DISABLE ENABLE DISABLE DOD INIT Re initialize KE2 defrost algorithm RESET CLEAR MD NO LONGER USED HOLD TO CLEAR MD Parameter Name Description ROOM TEMP Walk in freezer or cooler room temperat...

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