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Regular  maintenance  is  required  to  keep  the  KDS  AGILE  7.2  helicopter  in  optimal  and  safe  flying  condition.  The  model 
requires precise configuration of the components and settings to be kept by the owner. Maintain regular maintenance on

 

the

 

model

 

to

 

avoid

 

accidents

 

or

 

loss

and

 

optimum

 

performance

.

MAIN ROTOR  CHECKLIST 

 

1.Main  Rotor  Housing:  when  the  main  rotor  housing  is  worn  or  faulty,  there  will  be  obvious  vibration  and  poor  flight 

control.  Check  the  main  rotor,  main  shaft,  and  feathering  shaft  for  wear  or  deformity.  Replace  parts  as  necessary  to 
eliminate imbalance.

2

.

O-Rings:The O-Rings will lose their elasticity over time. This will cause excess play on rotor and cause instability. Replace 

them as needed.

3.Main Rotor Holder: When the helicopter dose not fly or reacts sluggishly, even after checking for proper setting of pitch 

and

 

throttle

check

 

the

 

following

 

items: Plastic parts,  Bearings,  Ball bearings,  Rotor Blades.

   Check for excess play or broken parts, or binding or restricted movement. lt is important to check for main rotor balance 

before each

 

flight

Operating

 

the

 

model

 

when

 

out

 

of

 

balance

 

will

 

cause

 

excessive wear and premature failure of parts, 

possibly resulting in a dangerous situation.

4.Control Arm Assembly: Check regularly for cracked, worn, bent or binding control arms and pushrods. Smooth morement 

of control arms and linkages is required for stable, vibration free flight.

5.Swashplate:Check  for  excess  slop  in  the  main  ball  where  the  main  shaft  rides  on,  and  slop  or  looseness  between  the 

plastic and metal surfaces. Swashplate wear will result in poor stability and lack of control during flight. Replace them as 
necessary.

FUSELAGE/CHASSIS 

 

1.Main Shaft Bearing: Normal replacement interval for proper operation is between 60-100 flights. lf flying 3D or extreme 

aerobatics often, inspect the bearing more frequently and shorten the interval as necessary.

2.One-way Bearing: One-way bearings have longer lifetimes. Failure is not common. To keep the one-way bearing in good 

operation, remove it to clean and lubricate after every 50 flights. lf the main drive gear is loose, you should replace the 
one-way bearing.

3.Drive  Belt:  Agile  and  KDS  uses  only  top  quality,  stretch-proof  belts.  lt  is  however,  impossible  to  prevent  the  belt  from 

stretching or wearing out. Check belt tension regularly, and check for the wear  on the teeth. Replace it as  necessary.

LINKAGE RODS

CONNECTING PARTS 

 

During  assembly,  take  special  care  to  keep  the  connecting  parts  in  smooth  operation,  and  avoid  excess  play  or  binding. 
Failure  to  do  so  will  result  in  poor  flight  stability.  The  linkage  rods  and  ends  will  break  and  wear  due  to  normal  usage, 
crashing, and poor maintenance and environment. Check for wear and proper operation regularly,replace them as needed.

TAIL ROTOR SYSTEM 

 

1.Tail Rotor Control Set: Check the tail rotor bearing regularly. lf there is excess play or gaps, replace it immediately. Avoid 

any binding or improper contact on the tail components and bearings as this will cause excess wear and heat, potentially 
melting or deforming the tail system.

2.Tail  Unit  Assembly:  Avoid  flying  in  tall  grass  or  weeds.  lf  grass  or  weed  becomes  lodged  in  the  tail  rotor  unit,  it  will 

interfere  with  the  operation,  and  cause  the  helicopter  to  lose  control.  Always  check  for  foreign  objects  in  the  tail  and 
clean them off immediately. Avoid

 

using

 

lubricants

 

on

 

the

 

exposed

 

surfaces

 

of

 

the

 

model

 

as

 

it

 

will

 

attract and

  

collect

 

dirt

 

and debris, and cause failure.

3.Tail Rotor Housing: Disassemble tail totor housing for cleaning and maintenance after every 50 flights. lf the tail does not 

operate smoothly or shows any signs of stress or wear, please replace immediately.

4.Tail  Rotor:  Check  the  tail  rotor  blades  regularly  for  damage,  especitlly  if  the  helicopter  ever  strikes  the  ground  while 

flying, or after hard landings. Damaged tail rotor blades can induce vibration.

34.REGULAR MAINTENANCE 

Agile Helicopter is a Trademark of Flight Research Rc Europe , Proudly made by KDS Model Shenzhen

Page 35

Summary of Contents for AGILE 7.2

Page 1: ...refully before assembling We recommend that you keep this manual for future reference regarding tuning and maintenance INSTRUCTION MANUAL INSTRUCTION MANUAL Length 1370mm Height 420mm Width 200mm Main...

Page 2: ...lock to cure before mounting parts It is recommended to use threadlock on each bolt or screw that are engaged with metal parts LOCATE AN APPROPRIATE LOCATION R C helicopters fly at high speed thus pos...

Page 3: ...and or incomplete assembly of parts Check main rotor blades and rotor holders carefully Broken and premature failures of parts might result in a dangerous situation or crash Check all ball links to a...

Page 4: ...7mm motor shaft Speed controller minimum 120A ESC specs limits should be rated accordingly to the maximum amps handling by the motor Lipo Batteries 12s 4000 5500 mAh Electronic flybarless system 3 cyc...

Page 5: ...e assembly 5x Cup point set screw M3x12 mm Frame spacers 1x Lipo Battery tray 6mm You may use some pins thoughout this drilling to hold frame spacer when tightening screw Attention Be sure that frame...

Page 6: ...of Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 05 8 Assembly Process...

Page 7: ...of Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 06 9 Assembly Process...

Page 8: ...f Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 07 10 Assembly Process...

Page 9: ...Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 08 11 Assembly Process...

Page 10: ...ght Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 09 12 Assembly Process of M...

Page 11: ...lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 10 13 Assembly Process of Main Frames and Power System Ensure you get all the Insert guides into the right p...

Page 12: ...ead lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 11 14 Assembly Process of Main Frames and Power System 1xM3x14mm 3 4 1 1 2 2 ALUMINIUM SLEEVE FOR CASE BO...

Page 13: ...um Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 12 15 Assembly Process of Main Rotor Head 10x15 mm 2 2 5x 4 5x1 1 3x 4 5x1 1 Bearing 2 5x 4 5x1 1 K...

Page 14: ...f Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 13 16 Assembly Process...

Page 15: ...t Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 14 17 Assembly Process of Mai...

Page 16: ...f Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 15 18 Assembly Process...

Page 17: ...f Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 16 19 Assembly Process...

Page 18: ...n Frames and Power System Washer 10x15mm This washer cancelled not needed in asse mbling Washer 10x 15x 0 5 How to lock the xing ring Raise main shaft and tightening lower ring screw to x the main sha...

Page 19: ...y Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 18 21 Assembly Process of Main Frames and Power System K A 7 2 0 4 5 K A 5 5 0 4 4 S e t S c...

Page 20: ...Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 19 22 Assembly Process of Main...

Page 21: ...lls and threads which are engaged with metal parts 23 Tail Case Assy 1 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen Page 20 K A 7 2 0 9 6 K A 7 2 0 9...

Page 22: ...ght Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 21 24 Tail Case Assy 2 2 6...

Page 23: ...f Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 22 25 Pre Assembled Ta...

Page 24: ...ademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 23 26 Torque...

Page 25: ...a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 24 27 Ta...

Page 26: ...Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 25 28 Torque Tube Bearing Guide Assy 2 Thi...

Page 27: ...a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 26 29 Tai...

Page 28: ...emark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Page 27 30 Installin...

Page 29: ...ad half tooth screw M3x14mm 2 x Cup head socket head half tooth screw M3x6mm 1 x Swashplate outer ring 2 x Connecting linkage 2 x Double headed screw 2 x Cooper head 3x 5x2 1mm 2 x Cup head socket hea...

Page 30: ...41 1 x CF middle electronic board 2 x Tail boom mount 1 x CF Vertical stabilizer Aluminum landing hear pipe KA 72 043 Landing gear KA 55 044 Landing gear mount KA 72 045 2 x Aluminum landing hear pipe...

Page 31: ...M3x8mm 1 x Swashplate Anti rotation bracket 2 x Cup head socket head machining screws M2x6mm Linkage rod set KA 72 063 Linkage ball set KA 72 064 Ball link set KA 72 065 1 x Linkage rod 56MM 2 x Link...

Page 32: ...earings 10x 22x6mm Surface bearings KA 72 090 2 x Surface bearings 12x 24x6mm Surface bearings KA 72 091 2 x Surface bearings 30x 37x4mm Main Rotor head block Housing KA 72 092 1 x Main Rotor head blo...

Page 33: ...y made by KDS Model Shenzhen Page 34 33 PARTS LIST 5 1 x Brushless motor 2 x CF Tail blade 2 x CF Main blade 1 x 8mm motor pinion 20T 4 x Set screw M4 x 4 Brushless motor BL4725 540KV CF Tail blade ST...

Page 34: ...ing One way bearings have longer lifetimes Failure is not common To keep the one way bearing in good operation remove it to clean and lubricate after every 50 flights lf the main drive gear is loose y...

Page 35: ...Version No 20151026 it s time to fly different...

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