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installation manual

 

18

 

 

 

Locate The Pipe

 

 

● 

Drill a hole in the wall (suitable just for the size of the wall conduit, 
90mm in general), then set on the fittings such as the wall conduit 
and its cover. 

 

● 

Bind the connecting pipe and the cables together tightly with 
binding tapes. Do not let air in, which will cause water leakage 
by condensation. 

9.3

 

Insulation

 

Be sure to with insulating materials cover all the exposed parts 
of the flare pipe joints and refrigerant pipe on the liquid-side and 
the gas-side. Ensure that there is no gap between them.

 

 

Incomplete insulation may cause water condensation.

 

 

● 

Pass the  bound connecting pipe through the wall conduit from 
outside.  Be careful of the pipe all location to do no damage to the 
tubing.

 

 

● 

Pass the  bound connecting pipe through the wall conduit from 
outside.  Be careful of the pipe all location to do no damage to the 
tubing.

 

 

Connect the pipes.

 

 

Then, open the stem of stop valves of the outdoor unit to make 
the refrigerant pipe connecting the indoor unit with the outdoor 
unit fluently flow.

 

 

Be sure of no leakage by checking it with leak detector or soap 
water.

 

 

Cover the joint of the connecting pipe to the indoor unit with the 
sound proof/insulating sheath (fittings), and bind it well with the 
tapes to prevent leakage.

 

 
 
 
 
 
 
 
 

Table.9-1

 

 
 

 

Fig.9-3

 

 

9.

 

REFRIGERANT PIPE CONNECTION 

9.1

 

Expel The Air

 

 

Flaring

 

 
 
 

Table.9-2

 

 

Fig.9-4

 

 

● 

Cut a pipe with a pipe cutter.

 

 

● 

Insert a flare nut into a pipe and flare the pipe.

 

 

lean crude burr

 

 

 

 

9.2

 

Check The Leakage

 

 

Fig.9-1

 

 

Fasten the nut

 

● 

Put the connecting tubing at the proper position, wrench  the 
nuts  with  hands  then  fasten  it  with  a  wrench.  (Refer  to 

Fig.9-4

 

Check all the joints with the leak detector or soap water. (See

 

Fig.9-6 

as a reference illustration)

 

 

A. Lo-stop valve 

B. Hi-stop valve

 

C,D. Joints of the connecting pipe to the indoor unit.

 

 

Fig.9-2

 

● 

Too large torque  will harm the bell  mouthing and too small 
will cause leakage. Please determine the torque according 
to Table.9-2.

 

 

The necessary filling amount of refrigerant

 

 

● 

Refrigerant  volume  to  be  added  is calculated  according  to 
outdoor unit installation manual. Be sure to add refrigerant 
measuring by a scale. L: The length of the pipe

 

 

● 

Please  record  the  quantity  added  and  store  it  carefully  for 
future maintenance.

 

 

Expel the air with a vacuum pump (Refer to 

Fig.9-4

) (Please 

refer to its manual for the way of using manifold valve)

 

 

● 

Loosen and remove the maintenance nuts of stop valves A 
and  B, and connect the charge hose of the manifold valve 
with  the  maintenance  terminator  of  stop  valve  A.  (Be  sure 
that stop valves A and B are both closed)

 

Check-point of indoor unit

 

D

 

C

 

B

 

A

 

Check-point of outdoor unit

 

90

 

90

+_4

 

A

 

4 5 _ +

2

 

 

Outside diameter

 

A(mm)

 

Max

 

Min

 

Φ6.4mm

 

8.7

 

8.3

 

Φ9.5mm

 

12.4

 

12.0

 

Φ12.7mm

 

15.8

 

15.4

 

Φ15.9mm

 

19.0

 

18.6

 

Φ19.1mm

 

23.3

 

22.9

 

 

Tubing size

 

Torque

 

Φ6.4mm

 

14.2~17.2N.m(144~176kgf.cm)

 

Φ9.5mm

 

32.7~39.9N.m(333~407kgf.cm)

 

Φ12.7mm

 

49.5~60.3N.m(504~616kgf.cm)

 

Φ15.9mm

 

61.8~75.4N.m(630~770kgf.cm)

 

Φ19.1mm

 

97.2~118.6N.m(990~1210kgf.cm)

 

 

Summary of Contents for KPDHF-112 DN3.0

Page 1: ...40 DN3 0 KPDHF 160 DN3 0 KPDHF 200 DN3 0 KPDHF 250 DN3 0 KPDHF 280 DN3 0 The Digital Scroll and DC AC Inverter share the same indoor units Thank you very much for purchasing our air conditioner Before using your air conditioner please read this manual carefully and keep it for future reference ...

Page 2: ...MD14I 041FW DZ2 16100101A01132 ...

Page 3: ...ence and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Disconnect the power supply before cleaning and maintenance The appliance must be installed 2 3m above floor The appliance shall not be installed in the laundry The applian...

Page 4: ...ive and negative poles are in right positions when loading batteries 4 INDOOR UNIT INSTALLATION Installing Φ10 Hanging Screw Bolts 4 Bolts Please refer to the following figure for the distance measurement between the screw bolts Please install with screw bolts The handling to the ceiling varies from the constructions consult the construction personnel s for the specific procedures The size of thec...

Page 5: ...teel refer to Fig 4 4 Overhanging the indoor unit Fig 4 4 Fig 4 7 Overhang the indoor unit onto the hanging screw bolts with block Position the indoor unit in a flat level by using the level indicator unless it may cause leakage Fig 4 8 Pipe Connection Fig 4 5 Install the main body Installing the dust proof net and canvas air passage Open the air in grill Anti clockwise the bolts as indicated in f...

Page 6: ...ONNECTION SAFETY DRAIN CONNECTING PIPE AIR OUTLET 255 33 65 722 65 Fig 4 9 14 16KW 135 930 88 Unit mm PLASTIC COVER 68 24 46 ELECTRICAL CONTROL BOX 4 12 25OBLONGSUSPENTIONBOLTHOLES AIR INTAKE CONNECTINGPOINTOF DRAINPIPE 137 1148 800 90 69 169 REFRIGERANT PIPE FLANED CONNECTION Φ9 52 3 8 43 AIR INTAKE DUCT FLANGE 4 Φ5 HOLES FOR AIR OUTLET DUCT CONNECTION 28 11 REFRIGERANT PIPE FLANED CONNECTION Φ16...

Page 7: ...ow as Fig 4 11 SafetyDrainTray Fig 4 12 2 Remove the all 11 screw from fixed Safety Drain Tray and then take off the tray as figure showed in Fig 5 11 3 Take off the tray along the direction of the arrow show in Fig 4 12 4 Clean the tray and evaporator 5 Re install the unit follow the reverse above orders 1 Please shut down the unit and cut off power cable before maintaining the motor 2 Don t heav...

Page 8: ...e all 4 bolts from reinforced panel and take off the panel 3 Refer to Fig 4 13 remove all 4 bolts from fan assembly see Fig 4 14 according to which orders to take off the fanassembly 4 Refer to Fig 4 14 horizontal pushing the fan assembly until it cannot not move any further and then lift up slightly and take down to remove it 5 After motor maintenance reinstall the fan assemblies as per the rever...

Page 9: ...l 11 screw from fixed Safety Drain Tray and then take off the tray as figure showed inFig 4 16 3 Take off the tray along the direction of the arrow show in Fig 4 16 4 Clean the tray and evaporator 5 Re install the unit follow the reverse above orders CAUTION 1 Please shut down the unit and cut off power cable before maintain the motor 2 Don t heavy pull the foam tray when dismounting otherwise the...

Page 10: ...om fan assembly see Fig 4 18 according to which orders to take off the fan assembly 3 Refer to Fig 4 18 horizontal pushing the fan assembly until it cannot not move any further and then lift up slightly and take down to remove it 4 After motor maintenance reinstall the fan assemblies as per the reverse above orders And connect the motor with electric control box as well as motor with power cable o...

Page 11: ...onnectionΦ9 52 3 8 Refrigerant pipe flared connectionΦ16 5 8 Air intake duct flange 1270 Connecting point of drain pipe 43 125 100 Air intake 936 200 Fig 4 19 The method of installation adopt following method if the air conditioning s size of installation site is limited and the indoor unit can t put into the installation site Fig 4 20 screw cover plate B cover plate A A Part A of indoor unit A bo...

Page 12: ...onfirm that there is enough room for installation and mainte nance Maintenance roomage Maintenance roomage motor assembly bottom cover plate screw Confirm the minimum drain tilt is 1 100 or more checking orifice 600mmX600mm checking orifice Fig 5 1 pothook Fig 5 2 scroll Fig 4 22 6 REFRIGERANT PIPE Cover the pipe before connecting to keep rubbish dust or other impurities out Table 6 1 1 As figure ...

Page 13: ...out dust filter dust adherent on the air heat exchanger may cause failure and water leak Key points of duct connection Canvas tie in Canvas tie in Fig 7 1 Other assemblies should be prepared on spot except air conditioner main body Middle fan speed High Static Pressure Type 7 1KW 8 0KW model fan curve the static pressure refer to Table 12 2 High fan speed Fig 7 3 Fig 7 2 Low fan speed Fig 7 4 Isol...

Page 14: ...l 12 9KW model fan curve the static pressure refer to Table 12 2 Low fan speed High fan speed Fig 7 7 Fig 7 5 11 2KW model fan curve the static pressure refer to Table 12 2 Middle fan speed Fig 7 6 High fan speed Fig 7 8 ...

Page 15: ...installation manual 13 Middle fan speed 14KW model fan curve the static pressure refer to Table 12 2 High fan speed Low fan speed Fig 7 9 Fig 7 10 Middle fan speed Fig 7 11 Fig 7 12 ...

Page 16: ...installation manual 14 Low fan speed Middle fan speed Fig 7 13 16KW model fan curve the static pressure refer to Table 12 2 Low fan speed Fig 7 15 High fan speed Fig 7 16 Fig 7 14 ...

Page 17: ... 20KW model fan curve the static pressure refer to Table 12 2 Low fan speed High fan speed Fig 7 19 Middle fan speed Fig 7 17 25KW 28KW model fan curve the static pressure refer to Table 12 2 High fan speed Fig 7 18 Fig 7 20 ...

Page 18: ...11 Hang the outside frame on the main body with face down 4 places at 4 corners Hang the belt on the hook of the main body Low fan speed Fig 7 22 The signal wire of the remote control receiver must be drawn out through the canvas air passage Fix the outside frame and the canvas air passage with screws Screw must be fixed on from the bottom to the top Fig 7 14 Hang up the outside frame until it sti...

Page 19: ...purities may enter the pipe system and may cause malfunction later So please expel the air out of the pipe with refrigerant before connection Expel the air refer to the Expel The Air after connectingthe refrigerant pipe with the indoor unit and the outdoor unit Then fasten the nuts at the repair points Notices For Benable pipe The bending angle should not exceed 90 Bending position is preferably i...

Page 20: ...e cutter Insert a flare nut into a pipe and flare the pipe lean crude burr 9 2 Check The Leakage Fig 9 1 Fasten the nut Put the connecting tubing at the proper position wrench the nuts with hands then fasten it with a wrench Refer to Fig 9 4 Check all the joints with the leak detector or soap water See Fig 9 6 as a reference illustration A Lo stop valve B Hi stop valve C D Joints of the connecting...

Page 21: ...el should be more than 50mm and the drain pipe cannot put in water If the drain water was discharged to ditch directly the drain pipe must be upward bent into a U type water seal to avoid odor into the interior through the drain pipe If the negative pressure of drain pan outlet is high there must be a water elbow in drain pipe to avoid poor drain or blow water for negative pressure Please install ...

Page 22: ...ditioners The wiring of 71T1 to 160T1 indoor unit please refer to Fig 11 3 and Fig 11 4 is the wiring for 200T1 250T1 and 280T1 indoor unit Table 11 1 Capacity KW 71 80 90 112 140 160 200 250 280 Power Phase 1 Phase Frequency and volt 220 240V 50 60Hz Circuit breaker fuse A 10 10 16 10 Indoor unit power wiring mm2 2 5 20 m 4 0 50 m Indoor outdoor connecting wiring mm2 Ground wiring 2 0 Weakelectri...

Page 23: ...NDOOR COMM BUS POWER INPUT Y G For 200 250 280 models TA A T1 A T2 A T2B A XP4 XS4 XP5 XS5 OLD DISPLAY BOARD WIRE CONTROLLER DC FAN TA B T1 B T2 B T2B B WHITE BLACK CN23 CN24 CN25 CN26 CN15 CN10 CN16 WHITE BLACK CN29 CN23 CN6 CN7 CN5 CN15 CN10 CN11 CN30 Y G GND CN58 CN1 CN20 CN8 CN18 CN19 CN50 CN27 CN28 CN1 CN2 REACTOR CN2 CN9 CN17 CN8 CN20 Y G Y G XT3 POWER INPUT NOTE P LEASE USE 3 CORE SHIELDED ...

Page 24: ...ill distribute different addresses for indoor units automatically When V4 outdoor unit set the code to be found address non automatically all the indoor units must set the system addresses by remote controller first For the setting system address of indoor unit which has two or more main boards it has to separate use the display board connected with ten core connecting wire to set address for each...

Page 25: ...ting SW6 ON 1234 l reserved For B SYSTEM SW 1 Difinition SW 2 Difinition SW3 ON 1 2 l 00 means the time ofstopping TERMAL fan is 4 mintues SW3 ON 1 2 l 01 means the time ofstopping TERMAL fan is 8 mintues SW3 ON 1 2 l 10 means the time ofstopping TERMAL fan is 12 mintues SW3 ON 1 2 l 11 means the time of stopping TERMAL fan is 16 mintues SW1 ON 1234 l 1means factory test mode l 0means auto address...

Page 26: ...artfunction J2 l r eserve d 0 1 Definition ON l means 0 ON l means 1 Please adjust the code ENC1 to the suitable position both system A and B should be adjusted for 200T1 250T1 and 280T1 indoor unit Then expose the pipe cover it with tapes after bending 13 TROUBLE SHOOTING Table 13 1 NO Error code Indication 1 Timer LED and run LED flash together or show FE No address when first time power on 2 De...

Page 27: ...rement install the remotecontroller frame where the remote controller s signal can reach the indoor unit smoothly Test operation Set the air conditioner under the mode of COOLING with the remotecontroller andcheck the following points per the Owner s Manual If there is any malfunction please resolve it through chapter Troubles And Causes in the Owner s Manual The indoor unit Liquid branch pipe Gas...

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