Kaysun KPD-105 DTN11 Installation Manual Download Page 4

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Refrigerant Piping Connection ................

Notes on Pipe Length and Elevation ............

Refrigerant Piping Connection Instructions

...21

Wiring

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Outdoor Unit Wiring .................

Indoor Unit Wiring ...................

Power Specifications ..................

Air Evacuation

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a. Evacuation Instructions

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b. Note on Adding Refrigerant .......................

Test Run

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European Disposal Guidelines

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Information Servicing

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Additional Installation Guide

.......................................................... 37

Caution:

Risk of fire

(R32 refrigerant)

Summary of Contents for KPD-105 DTN11

Page 1: ...1 KPD 105 DTN11 KPD 140 DVN11 KPD 140 DTN11 KPD 160 DTN11 KPD 52 DVR11 KPD 71 DVR11 KPD 105 DVR11 KPD 105 DTR11 KPD 140 DTR11 KPD 160 DTR11 IMPORTANT NOTE Read this manual carefully before installing or operating your new air conditioning unit Make sure to save this manual for future reference ...

Page 2: ...PD 105 DR11 KUE 105 DVN10 KPD 105 DTN11 KPD 105 DR11 KUE 105 DTN10 KPD 140 DVN11 KPD 140 DR11 KUE 140 DVN10 KPD 140 DTN11 KPD 140 DR11 KUE 140 DTN10 KPD 160 DTN11 KPD 160 DR11 KUE 160 DTN10 KPD 52 DVR11 KPD 52 DR11 KUE 52 DVR11 KPD 71 DVR11 KPD 71 DR11 KUE 71 DVR11 KPD 105 DVR11 KPD 105 DR11 KUE 105 DVR11 KPD 105 DTR11 KPD 105 DR11 KUE 105 DTR11 KPD 140 DTR11 KPD 140 DR11 KUE 140 DTR11 KPD 160 DTR...

Page 3: ...verview 08 Indoor UnitInstallation 09 a IndoorUnitParts 09 b Indoor Unit Installation Instructions 09 Outdoor Unit Installation 14 a Outdoor Unit Installation Instructions 14 b Outdoor Unit Typesand Specifications 15 c Notes on Drilling Holein Wall 16 Drainpipe Installation 17 1 2 5 3 4 6 ...

Page 4: ...L N Wiring 22 a Outdoor Unit Wiring 22 b Indoor Unit Wiring 23 c Power Specifications 25 Air Evacuation 27 a Evacuation Instructions 27 b Note on Adding Refrigerant 28 Test Run 29 European DisposalGuidelines 30 InformationServicing 31 Additional Installation Guide 37 Caution Risk of fire R32 refrigerant MC MC 7 9 10 11 12 13 ...

Page 5: ... To meet different pipe size requirements sometimes the pipe connections need a transfer connector installed on the outdoor unit 1 on some models Transfer connector Φ6 35 Φ9 52 Φ0 25in Φ0 37 5 Packed with the indoor unit NOTE Pipe size may differ from appliance to appliance To meet different pipesize requirements sometimes the pipe connections need a transfer connector installed on the outdoor uni...

Page 6: ... the person competent in the use of flammable refrigerants Appliance shall be stored in a well ventilated area where the room size corresponds to the room area as specified for operation Appliance shall be stored in a room without continuously operating open flames for example an operating gas appliance and ignition sources for example an operating electric heater Appliance shall be installed oper...

Page 7: ...erating manual or installationmanual WARNING Appliance shall be stored in a well ventilated area where the room size corresponds to the room area as specified for operation Appliance shall be installed operated and stored in a room with a floor area larger than X m installation of pipe work shall be kept to a minimum X m Please see the following form 1 This air conditioning unit contains fluorinat...

Page 8: ...indoor unit Page 8 Install the outdoor unit Page 13 Install the drainpipe Page 16 Evacuate the refrigerationsystem Page 27 Connect the wires Page 22 Connect the refrigerant pipes Page 18 Perform a test run Page 29 Installation Overview ...

Page 9: ...of the indoor unit o The air inlet and outlet are not impeded o The airflow can fill the entire room o There is no direct radiation from heaters o Models with a cooling capacity of 9000Btu to 18000Btu only apply to one room Maintenance roomage 20cm or more 30cm or more 60cmX60cm checking orifice Fig 4 2 Indoor Unit Installation Indoor Unit Parts WARNING Securely install the indoor unit on a struct...

Page 10: ...506 19 9 450 17 7 152 6 537 21 1 186 7 3 599 23 6 741 29 2 360 14 2 18K with out built drain pump 1055 41 5 210 8 3 674 26 5 600 23 6 136 5 4 706 27 8 190 7 5 782 30 8 920 36 2 508 20 24K 1100 43 3 249 9 8 774 30 5 700 27 6 175 6 9 926 36 5 228 8 9 1001 39 4 1140 44 9 598 23 5 30K 36K 1360 53 5 249 9 8 774 30 5 700 27 6 175 6 9 1186 46 7 228 8 9 1261 49 6 1400 55 1 598 23 5 36K 60K 1200 47 2 300 1...

Page 11: ...eiling 6 Secure the bolt using the washers and nuts provided 7 Install the four suspension bolts 8 Mount the indoor unit with at least two peopletolift andsecureit Insertsuspension bolts into the unit s hanging holes Fasten them using the washers and nuts provided See Fig 4 8 Steel bar Embedding screw bolt Pipe hanging and embedding screw bolt Fig 4 6 Steel roof beam structure Install and use the ...

Page 12: ...fertothefollowingstaticpressureguidelines when installing the indoorunit Table 4 2 MODEL Btu h Static Pressure Pa 18K 0 100 24K 0 160 30K 36K 0 160 42K 60K 0 160 Change the fan motor static pressure accordingtoexternalduct staticpressure Air outlet Air inlet Air dust filter NOTE 1 Donot placetheconnectingduct weight on the indoorunit 2 When connecting the duct use a nonflammable canvas tie in to p...

Page 13: ...otor maintenance 1 Take off the ventilatedpanel 2 Take off the blowerhousing 3 Take off the motor 3 When installing the filter mesh fit it into the flange as illustrated in the following figure Fig 4 13 Pump maintainance Mofor Blower housing Ventilated panel Fig 4 15 1 Remove four screws from the drain pump 2 Unplug the pump power supply and water level switch cable 3 Detach thepump Fig 4 16 Air r...

Page 14: ... There must be enough room to install the connecting pipes and cables and to access them for maintenance Strong wind Strong wind is exposed to direct sunlight o If possible make sure the unit is located far away from your neighbors property so that the noise from the unit will not disturb them o If the location is exposed to strong winds for example near a seaside the unit must be placed against t...

Page 15: ...320 33 27x27 5x12 6 560 22 335 13 2 900x860x315 35 4x33 85x12 4 590 23 2 333 13 1 945x810x395 37 2x31 9x15 55 640 25 2 405 15 95 990x965x345 38 98x38x13 58 624 24 58 366 14 4 938x1369x392 36 93x53 9x15 43 634 24 96 404 15 9 900x1170x350 35 4x46x13 8 590 23 2 378 14 88 800x554x333 31 5x21 8x13 1 514 20 24 340 13 39 845x702x363 33 27x27 6x14 3 540 21 26 350 13 8 946x810x420 37 24x31 9x16 53 673 26 5...

Page 16: ...d on the location of the outdoor unit 2 Using a 65 mm 2 5 core drill drill a hole in the wall Drain JointInstallation If the drain joint comes with a rubber seal see Fig 5 12 A do the following 1 Fit the rubber seal on the end of the drain joint that will connect to the outdoor unit NOTE Whendrillingthewallhole make sure to avoid wires plumbing and other sensitive components 3 Place the protective...

Page 17: ... outdoor unit will dischargewater Ensurethatthedrainhose is placed in an appropriate area to avoid water damage andslippage DO NOT pull the drainpipe forcefully This could disconnect it When using an extended drainpipe tighten the indoor connection with an additional protection tube This prevents it from pulling loose The drainpipe should slope downward at a gradient of at least 1 100 to prevent w...

Page 18: ...e ground If it touches the ground the unit may become blocked and malfunction If you discharge the water directly into a sewer make sure that the drain has a U or S pipe to catch odors that might otherwise come back into the house Drainage test Check whether the drainpipe is unhindered Test cap Fig 6 7 Fig 6 8 This test should be performed on newly built houses before the ceiling is paved Units wi...

Page 19: ...r unit H1 Indoor unit Fig 7 1 Refrigerant PipingConnection WARNING The drop height between indoor unit and outdoor unit must be less than or equal to 20m 65 6 The drop height between two indoor units must be less than or equal to 50cm 19 6 All field piping must be completed by a licensed technician and must comply with the local and nationalregulations When the air conditioner is installed in a sm...

Page 20: ...refrigerant piping connection They must be completely removed 1 Hold the pipe at a downward angle to prevent burrs from falling into the pipe 2 Using a reamer or deburring tool remove all burrs from the cut section of the pipe Pipe Reamer Point down Fig 7 5 Step 3 Flare pipe ends Proper flaring is essential to achieve an airtight seal 1 After removing burrs from cut pipe seal the ends with PVC tap...

Page 21: ...ng 7 Threadthis pipeline throughthe wall and connect it to the outdoor unit 8 Insulate all the piping including the valves of the outdoor unit Indoor unit tubing Fig 7 9 Flare nut Pipe 9 Open the stop valves of the outdoor unit to start the flow of the refrigerant between the indoor and outdoor unit 3 Tightentheflarenutastightlyaspossiblebyhand 4 Usingaspanner gripthenutontheunittubing 5 While fir...

Page 22: ... T10A 250VAC applicable for unit adopts R32 refrigerant Outdoor unit T20A 250VAC for 24000Btu h unit T30A 250VAC for 24000Btu h unit TAKE NOTE OF FUSE SPECIFICATIONS WARNING WARNING Wiring must be done by a qualified technician Improper connections may cause electrical malfunction injury or fire DO NOT modify the length of the power cord or use an extension cord CAUTION Safety Precautions Connectt...

Page 23: ... the cover of the electric control box on your indoor unit 3 Connect the u lugs to theterminals Match the wire colors labels with the labels on the terminal block Firmly screw the u lug of each wire to its corresponding terminal Refer to the Serial Number and Wiring Diagramlocated on the cover of the electric control box Control box w Fig 8 1 Wiring diagram Connective wiring diagram Fig 8 2 Magnet...

Page 24: ...e unit is in FAN ONLY mode Press and set the airflow adjustment button on the remote control to change the airflow rate from H or L 4 Set the parameters for automatic airflow adjustment When the air conditioning unit is off perform the following steps Press COPY Press or to select theAF After 3 to 6 minutes the air conditioning unit stops operating once automatic airflow adjustment has finished CA...

Page 25: ...er Supply Specifications MODEL Btu h 18K 19K 24K 25K 36K 37K 48K 49K 60K POWER indoor PHASE 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase VOLT 208 240V 208 240V 208 240V 208 240V 208 240V CIRCUIT BREAKER FUSE A 15 10 15 10 15 10 15 10 15 10 POWER outdoor PHASE 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase VOLT 208 240V 208 240V 208 240V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 32 25 50 40 70 55 70 60 MO...

Page 26: ...SE 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase VOLT 220 240V 220 240V 220 240V 220 240V 220 240V CIRCUIT BREAKER FUSE A 15 10 15 10 15 10 15 10 15 10 POWER outdoor PHASE 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase VOLT 208 240V 208 240V 208 240V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 25 20 40 30 50 40 50 40 MODEL Btu h 36K 37K 60K 36K 37K 60K POWER indoor PHASE 1 Phase 1 Phase 1 Phase 1 Phase VOLT...

Page 27: ... from the packed valve high pressure valve If there is a change in system pressure there may be a gas leak 8 Insert hexagonal wrench intothe packed valve high pressure valve and open the valve by turning the wrench in a 1 4 counterclockwise turn Listen for gas to exit the system then close the valve after 5 seconds Flare nut Cap Valve body Valve stem Fig 9 2 9 Watch the PressureGauge for one minut...

Page 28: ... x 12g 0 13oZ m ft Total pipe length standard pipe length x 24g 0 26oZ m ft Total pipe length standard pipe length x 40g 0 42oZ m ft Refrigerant charging must be performed after wiring vacuuming and the leak testing DO NOT exceedthemaximumallowablequantityofrefrigerant oroverchargethesystem Doing so can damage the unit or impact it s functioning Charging with unsuitable substances may cause explos...

Page 29: ...work properly e Ensure the manual buttons on the indoor unit works properly f Check tosee that the drainage system is unimpeded and drainingsmoothly g Ensure there is no vibration or abnormal noise during operation 5 For the Outdoor Unit a Check to see if the refrigeration system is leaking b Make sure there is no vibration or abnormal noise duringoperation c Ensure the wind noise and water genera...

Page 30: ...ance you have the following options Dispose of the appliance at designated municipal electronic waste collection facility When buying a new appliance the retailer will take back the old appliance free of charge The manufacturer will also take back the old appliance free ofcharge Sell the appliance to certified scrap metaldealers 11 NOTE Disposing of this appliance in the forest or other natural su...

Page 31: ...re extinguisher adjacent to the charging area 6 No ignition sources No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion All possible ignition sources including cigarette smoking should be kept s...

Page 32: ...ty checks shall include l that capacitors are discharged this shall be done in a safe manner to avoid possibility of sparking l that there no live electrical components and wiring are exposed while charging recovering or purging the system l that there is continuity of earth bonding 10 Repairs to sealedcomponents 10 1 During repairs to sealed components all electrical supplies shall be disconnecte...

Page 33: ...ipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate percentage of gas 25 maximum is confirmed Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe work If a leak i...

Page 34: ... that all refrigerants are recovered safely Prior to the task being carried out an oil and refrigerant sample shall be taken In case analysis is required prior to re use of reclaimed refrigerant It is essential that electrical power is available before the task is commenced a Become familiar with the equipment and itsoperation b Isolate system electrically c Before attempting the procedure ensure ...

Page 35: ...tory working order has been properly maintained and that any associated electrical components are sealed to prevent ignition in the event of a refrigerant release Consult manufacturer if in doubt The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder and the relevant Waste Transfer Note arranged Do not mix refrigerants in recovery units and especia...

Page 36: ...36 It comes from page 22 ...

Page 37: ...connector A B C are covered with caps originally Take the cap on drain connector B off connect the external pump to drain connector B using a hose two hose clamps Then connect the drainpipe to the connector D See Fig 2 Plug the external pump to the PUMP pin and the water level sensor to the CN5 to enable the pump See Fig 4 Fig 2 2 1 No need pump Disable pump The pump must be disabled while the uni...

Page 38: ... 1 Fig 4 steps to disable the pump For the unit with external pump 12K and 18K model the whole pump assembly can be removed Then take the cap on drain connector C off and connect the drainpipe to drain connector C See Fig 5 and Fig 6 QSTIWP 001AEN 16123000A11556 20171011 Fig 5 Fig 6 Connector C Connector C ...

Page 39: ...The design and specifications are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details QSBPT2I 053AEN R32 I 16123000000852 20170927 ...

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