ZHEJIANG KAYO MOTOR CO., LTD.
REMOVING OR INSTALLING THE MUFFLER TUBE……………………….................28
REMOVING OR INSTALLING THE FUEL TANK………………………………................29
CHECK AND CLEAN THE CHAIN…………...…………………………........................….29
REMOVING OR INSTALLING THE CHAIN……... …………………………….................29
CHECK AND ADJUST THE CHAIN TENSION. ………………………………............….29
CHECK THE STRUCTURE OF THE REAR SPROCKET, ENGINE SPROCKET AND
GUIDE
CHAIN……………...............................................................................................…………30
CHECK THE FRAME………………………………………………………..................……..30
CHECK THE FORK…………………………………………………………...........……31
CHECK THE THROTTLE CABLE……………………………………....................…………31
CHECK THE STEERING HANDLE…………………………………………………………..31
CHECK AND MAINTENANCE THE BRAKE SYSTEM………………………..................……..31
CHECK THE FREE-PLAY OF FRONT BRAKE LEVER………………………….....……..31
CHECK THE DISC BRAKE………………………………………………....................…….32
CHECK THE FRONT BRAKE LIQUID LEVEL…………………………...............………..32
REFUEL THE FRONT BRAKE LIQUID LEVEL…………………………...............……32
CHECK THE FRONT BRAKE PADS….... …………………………………..................……33
CHECK THE FREE-PLAY OF FOOT BRAKE…………………………………...........…….33
CHECK AND REFUEL THE REAR BRAKE DISK LIQUID LEVEL..............................33
CHECK THE REAR BRAKE PADS.......................................................................................... 34
TIRE INSPECTION AND MAINTENANCE.........................................................................35
REMOVING OR INSTALLING THE FRONT WHEEL........................................................35
REMOVING OR INSTALLING THE REAR WHEEL......................................................... 35
TIRE INSPECTION.................................................................................................................... 35
CHECK TIRE PRESSURE......................................................................................................... 36
CHECK SPOKE.......................................................................................................................... 36
INSTALLING THE ENGINE..............................................................................................................36
ENGINE
MAINTENANCE
AND
ADJUSTMENT.............................................................................37
INSTALLING THE CYLINDER HEAD AND BLOCK………………………….........…… 37
CHECK THE VALVE CLEARANCE........................................................................................ 37
COMPRESSION PRESSURE CHECK................................................................................... 37
THE ENGINE ADJUSTMENT.......................................................................................................... 38
IDLE SPEED ADJUSTMENT OF CARBURETOR............................................................ 38
CLEAN THE CARBURETOR...................................................................................................38
CHECK THE SHIFT LEVER POSITION..............................................................................39
ADJUST THE SHIFT LEVER POSITION......................................................................... 39
INSPECTION OR REPLACEMENT OF SPARK PLUGS......................................................39
THE LUBRICATION SYSTEM OF ENGINE.................................................................................40
LUBRICANT SELECTION................................................................................................. 40
LUBRICANT INSPECTION..................................................................................................... 40
LUBRICANT REPLACEMENT......................................................................................... 40
THE ENGINE INSPECTION.........................................................................................................41
CYLINDER HEAD AND VALVE..................................................................................................41
NOTICE.........................................................................................................................41
TROUBLE OCCURENCE AND CAUSE ANALYSIS............................................................41
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