Kayline 442-210, Installation Instructions Manual

Page: 1 / 7

INSTALLATION INSTRUCTIONS
Scout II - Fast Trac
PART #442-210
KAYLINE MFG.
Thank you for purchasing Kayline’s Convertible Top for your Scout vehicle. It has been de-
signed for great fit and long wear. Please read and follow, precisely, all installation instruc-
tions provided when installing top. Failure to do so may result in a poor fitting top and could
place occupants in a potentially hazardous situation.
TOOLS REQUIRED:
3/8” WRENCH 7/16” WRENCH
8’ TAPE MEASURE
#2 PHILLIPS SCREWDRIVER
ELECTRIC DRILL DRILL BITS (1/8”, 5/32”,3/8”)
RUBBING ALCOHOL
INSTALLATION TIPS
Before you begin installing this top, here are a few tips to
make installation easier.
This top should be installed where the temperature
is above 72 degrees Fahrenheit. Below this temperature,
the top may contract making it difficult to install.
It is normal for a top to contract and wrinkle when
stored in the shipping carton. The top will relax and
wrinkles will disappear within a few days of installation as
fabric adjusts to shape of mounting hardware.
INSTALLATION PROCEDURES:
On page 3 of this instruction manual there is an assembly
drawing. Please refer to it for identification of parts and
assembly assistance. Also refer to page 6 to assure that all
parts are included in your kit.
Pg 1 442-210
Figure 1
Step 1. Bow Mount.
Measure 28” from the body seam
at corner and mark a line on raised level of the body. The
rear of the bow mount (Item 1) will be positioned on this
line. Using bow mount as a template, mark and drill 5/32”
holes. Only one front and one rear hole of bow mount will
be used. Secure bow mount to body with #14 x 1//2” sheet
metal screws (Item 2). Repeat for the other side. See
figure 1.
Step 2. Body Aluminum.
Locate first piece of body
aluminum (Item 3) just outside slight drop in body edge.
The front of the body aluminum should be even with rear of
door opening and parallel with outside edge of body. Using
body aluminum as a template, mark and drill 1/8” holes.
Secure to body with #10 x 1/2” sheet metal screw (Item 4).
Butt another piece of body aluminum up to body aluminum
just installed and secure to body. Repeat for the other side.
See figure 2.