background image

SYSTEM

MAINTENANCE

Must be read prior to checklist

1.  This system needs to be checked and recertified by a 

competent height safety inspector every 12 months for 
non corrosive environments or 6 monthly for corrosive 
or harsh environments. (To be determined by specialist 
depending on severity of surrounding conditions.)

2.  If the traveller does not slide smoothly check the cable 

for dirt or grime. The recommended way to solve the 
problem is to spray the stainless steel cable and the 
traveller with a Teflon™ based dry lubricant once it has 
been cleaned.

3.  Never clean any of the components with acids or other 

chemicals that could damage the system components.

4.  The traveller is subject to general wear depending on 

frequency of usage. Any signs of excessive wear will 
require the traveller to be replaced.

5.  The identification label must be completed confirming 

certification, maintenance and recertification of the 
system.

6.  Points to check on the traveller include:

 

– Inspect the traveller for any excessive wear or noticeable 

damage including cracks or burrs.

 

– Inspect the sliding gate for proper operation. The gate 

must operate smoothly and not allow the traveller to be 
removed from the cable when the carabiner is in place.

 

– Inspect the carabiner for proper closing action and any 

damage or wear.

 

– Inspect the label. All identification labels/batch numbers 

must be visible.

 

– Record the inspection results in the maintenance records.

7.  Maintenance for the static line must be done by a 

qualified height safety system inspector.

8.  Harness gear and equipment must be maintained and 

stored in a dry, protected area, away from acids and 
ultra violet rays which cause material fibres to break 
down and reduce their safety and life expectancy.

9.  Any deterioration or damage to the system or equipment 

must be reported to person in control of the workplace.

10.  Maintenance inspections must be clearly documented. 

Any non-conformance must be clearly identified 
and tagged ‘Do Not Use’ until corrective action by a 
competent person has been completed.

Copyright, trademarks and product codes are property of Kattsafe. Patents and 
design registrations may apply to these products.

13

Kattsafe / Static line / Operation manual

Summary of Contents for SL1

Page 1: ...STATIC LINES OPERATIONMANUAL...

Page 2: ...level of safety for workmen and maintenance personnel requiring safe access to plant and equipment Find all related products and resources on our website kattsafe com au Operation manual Static lines...

Page 3: ...gn Kattsafe recommendations fulfill current workplace requirements for the safety of building maintenance subcontractors employees and the general public For more information please contact Kattsafe k...

Page 4: ...ring maintenance Energy absorber Designed to deploy under excessive load limiting forces on the system and operator Traveller Providing smooth operation along the cable for the operator and the fail s...

Page 5: ...e used if there is any deterioration or deformation of components or the structure to which the system is attached 9 If the safety system is damaged or has arrested a fall discontinue use until it has...

Page 6: ...ition as a severe load could cause failure of the traveller causing injury or death 9 The traveller is not certified to be used on any other static line system other than the Kattsafe cable system 10...

Page 7: ...line system must be used with a tear web energy absorbing lanyard connected to fall arrest point of harness Ensure harness gear serviceability dates are current Step 3 Approach system from a safe zone...

Page 8: ...latch to open position Step 7 Place traveller over cable Step 8 Flip traveller over and slide latch to closed position Copyright trademarks and product codes are property of Kattsafe Patents and desig...

Page 9: ...tighten gate then loosen by half a turn Do not attempt to use the traveller upside down Should access to the opposite side of the line be required the traveller must be removed and reattached correctl...

Page 10: ...rage using the carabiner Step 16 When disconnecting from the system return to the static line keeping the rope line tensioned Ensure there is no slack in the rope line User must remain in restraint at...

Page 11: ...isation s procedures on reporting completion of work Any damage to harness gear or anchorage system during use must be reported to the workplace manager and removed or tagged out of service until rece...

Page 12: ...ll edge Incorrect rope line length Slack rope line between the user and the anchor will result in a free fall causing severe injury or death Copyright trademarks and product codes are property of Katt...

Page 13: ...essive wear or noticeable damage including cracks or burrs Inspect the sliding gate for proper operation The gate must operate smoothly and not allow the traveller to be removed from the cable when th...

Page 14: ...the safe use and maintenance of this system Component Inspection criteria Pass Y N Corrective action Completion date End stanchion Fixings to structure secure min 3 fixings to purlin 9 fixings to roof...

Page 15: ...attached to end stanchions No visible damage System traveller Slide latch operates freely Gap between tongue shuttle inner casing when closed and latched with carabiner 5mm maximum Carabiner fits sec...

Page 16: ...tandards AS NZS 1891 2 2001 and AS NZS 1891 4 2009 limiting the force on the anchor and operator to a maximum of 6kN Harness connectors must support at least 15kN Non compatible connectors may uninten...

Page 17: ...with the approved Kattsafe traveller device and harness system with energy absorber as per AS NZS1891 1 2009 and AS NZS1891 4 2009 Compliance Kattsafe static lines are designed to conform with requir...

Page 18: ...ds travellers fall arrestors etc will void warranty Systems components used for purposes other than their intended use will void warranty General wear and tear is expected and will depend on the frequ...

Page 19: ...ustralia 1300 301 755 sales kattsafe com au kattsafe com au Find all related products and resources on our website kattsafe com au Operation manual Static lines Installation manual Static lines Produc...

Reviews: