Kasco 3.1JF Owner'S Instructions Manual Download Page 14

14

PROGRAMMING WITH MANUAL OVERRIDE 
SWITCH 

Your Timer may have a 3-way manual switch or a 
2-way manual switch.

AUTOMATIC MODE 
In order to operate the time clock in the automatic 
mode, the manual switch must be in the automatic 
postion- see diagram. 

MANUAL MODE 
For the 3-way switch, with the manual override switch 
in the lower position, marked “O”, the time clock 
output will remain Permanently OFF.   In the upper 
position, marked “I”, the time clock output will remain 
permanently ON.
For the 2-way switch, with the manual override switch 
in the lower position, marked “ON” the time clock 
output will remain permanently ON.

                  

7-Day (SW, QRW Models)

24-Hour (ST, QRT Models)

AUTOMATIC MODE

MANUAL MODE

Intermatic Incorporated • Spring Grove, IL 60081 • www.intermatic.com

7-Day (SW, QRW Models)

24-Hour (ST, QRT Models)

AUTOMATIC MODE

MANUAL MODE

Override Mode

3-way manual
override switch

I = permanent ON

= automatic

0 = permanent OFF

Intermatic Incorporated • Spring Grove, IL 60081 • www.intermatic.com

ON

AUTO

  SETTING THE TIMER

The timer is a 24 hour time clock with 15 minute increment settings. 
The captive trippers change the SPDT relay state when pushed 
toward the outside.

1.

Setting time of day
(a)

 Synchronize the timer by aligning arrow at the 2:00 position 

of inner face with the corresponding time of day printed on the 
outer ring.

 NOTE:

 Power must be 

ON

 to keep time synchronization.

2.

Setting ON time and duration

 

Locate desired activation time(s) on outer ring 

(b)

 and push 

trippers to the outside 

(c)

. Each tripper represents 15 minutes 

activation time. Push as many trippers back as desired for dura-
tion time. When the timer reaches the 

 rst tripper, the timer SPDT 

contacts will change state and turn ON. It will remain ON for as 
long as the following trippers are pushed out. When timer goes 
past last tripper, the timer will return to the 

OFF

 mode. The timer 

has a selector for 

(d) AUTOMATIC 

and

ON

modes.

Overide Mode

2-way manual  

ON - Permanently ON

overide switch 

AUTO - automatic

C85 / C95 non-metallic and 3 Phase 

Control Panel Timer

TIME CLOCK SETTING 

To set the current time, turn the inner dial clockwise.  
Do not set the time by rotating “outer” dial. 

Turn the minute hand or small plastic inner dial clock-
wise until the time of day on the outer dial is aligned 
with the triangle marker on the inner dial (two o’clock 
position). 
Example for 10:00 AM. Turn the minute hand clock-
wise until 10:00 AM is aligned with the triangle on 
the inner dial. The hour and the minute dial will show 
exactly 10:00. 

Triangle marker

Captive trippers
(in the on position)

 

PROGRAMMING
The 24-Hour dial has quarter-hour divisions and AM/
PM indications. 
The time switch is programmed by pushing the captive 
trippers to the outer ring position for the entire pe-

riod that the aerator is to be turned “ON”, i.e., fifteen 

minutes for each tripper on the 24-Hour dial. When 
the tripper is pushed to the inside, the switch is in the 
“OFF” position. 

Summary of Contents for 3.1JF

Page 1: ...5 non metallic and 3 Phase Control Panel Timer pg14 8400JF Replacement Parts pg15 2 3JF Replacement Parts pg16 3 1JF Replacement Parts pg17 3 3JF Replacement Parts pg18 5 1JF Replacement Parts pg19 5 3JF Replacement Parts pg20 7 3JF Replacement Parts pg21 Maintenance Recommendations pg22 Warranty Policy pg23 Troubleshooting Tips pg24 Customer Repair Form pg26 Registration Information pg28 Rev 02 0...

Page 2: ...nal grounding conductor and or a grounding type attachment plug To reduce the risk of electrical shock be certain the aerator is properly connected to the Kasco supplied control panel re fer to the C 85 C 95 Control instruction 3 phase aerators 2 3 3 3 5 3 7 3JF require a startup test after wiring to ensure proper rotation of the impeller If the impeller is rotating in the oppo site direction the ...

Page 3: ...plied to the aerator motor Unit should be protected by a GFCI Control panels must be installed by a qualified electrician See Installation instructions Kasco aerators are lightweight energy efficient and easy to install and operate We strive to produce prod ucts that exceed customer expectations We hope you enjoy your Kasco aerator UNIT STORAGE When storing units during the offseason it is impor t...

Page 4: ...JF 3 3JF 5 1JF 5 3JF 7 3JF Control Panel in separate box 1 if purchased Set of Interchangeable Nozzles 5 Diagrams Item Part Qty 1 6 x 1 2 Self Tap Screw 820405 3 2 3 8 x 4 bolt 820090 1 3a Linden Nozzle 2 3 HP 820110 1 3b Linden Nozzle 5 HP 820109 1 3c Linden Nozzle 7 5 HP 703320 1 4a Redwood Y Insert 2 HP in 7 820170 1 4b Redwood Y Insert 3 HP in 7 820332 1 4c Redwood Y Insert 5 HP in 7 820352 1 ...

Page 5: ...hrough the assembly This may require some minor repositioning of the float sec tions as you push the bolt all the way through Do not force the bolt through Repeat for the remaining two joints 4 Turn the assembly upside down and place the Bot tom Float Brackets Part B3 over the bolts the ends of which should now be extending through the assem bly Loosely install the six 3 8 Lock Nuts Part B5 on the...

Page 6: ...he Redwood nozzle make sure the Y Insert Part D4 is installed and seated properly into the Nozzle Housing Part D7 Push the nozzle down over the cone assembly it may require light taps with a rubber mallet to seat properly Next use the 3 Self Tapping Screws Part D1 provided in the 3 holes on the nozzle and tighten the screws into the cone as sembly Once you feel resistance two more turns will be su...

Page 7: ...you receive a 3 chain strain relief 6 or 8 gauge cord attach one chain to each of the three lower float brackets If there is not Strain Relief use the Nylon Cable Tie provided to secure the cord to a rope to prevent damage by the propeller Double check the Quick Disconnect to make sure the threaded collar has not come loose in shipping before placing in the water If installing a new Quick Disconne...

Page 8: ...m nozzles available for the J Series Decorative Aerators Premium nozzles offer splendid beauty above and beyond our included patterns Madrone Premium Nozzle The Willow nozzle marked W on the inside of the cone uses the 3 8 x 4 bolt Model HP Height Width 8400 2 3 2 12 5 28 3 1 3 3 3 13 35 5 1 5 3 5 14 36 The Juniper nozzle marked with J on in inside of the nozzle cone uses the 3 8 x 4 bolt Model HP...

Page 9: ... horizontally from the float For ease of removal you may choose to keep at least one anchor within reach from shore just below the water s surface ALTERNATE INSTALLATION In ponds where the water level fluctuates significantly you may need to suspend a small weight 12 of 1 galvanize pipe works well at the mid point of the rope to take up any slack as the water level drops The weight should be light...

Page 10: ... blocks in the control panel Control Panel Installation STEP ONE Inspect the panel for any damage and any components that may have loosened during shipping Control panel must be installed a minimum of 5ft 3m in Canada from the inside wall of the pond unless separated from the body of water by a fence wall or other permanent barrier that will make the unit inaccessible to persons in the water Insta...

Page 11: ...now be installed per Instructions included with the lights Once completed power can be restored to the panel Record the following data while the Aerator is operating in the water under load Voltage L1 L2 ________ L1 N _________ L2 N _________ Amperage L1 __________ L2 __________ Date installed _____ _____ _____ Any unauthorized modifications to this control panel will void the UL listing and the K...

Page 12: ...12 C85 C95 non metallic Wiring Diagram C95 uses 30 Amp breaker ...

Page 13: ... energizing the panel 2 Verify the electrical service voltage and Phase matches the control panel and aerator nameplates ratings Refer to the control panel instructions and schematics for installation details 3 Verify all switches circuit breakers and motor starters are in the OFF position 4 Connect electrical service to this control panel as shown in the electrical schematic that came with the pa...

Page 14: ... push trippers to the outside c Each tripper represents 15 minutes activation time Push as many trippers back as desired for dura tion time When the timer reaches the first tripper the timer SPDT contacts will change state and turn ON It will remain ON for as long as the following trippers are pushed out When timer goes past last tripper the timer will return to the OFF mode The timer has a selecto...

Page 15: ...25 SCREW 10 24 X 2 5 LONG 3 6 840260 IMPELLER 8400 1 7 475642 WASHER 1 2 2 8 840235 BASEPLATE 2 3 5 HP J SERIES 1 9 840475 ZINC ASSEMBLY 1 10 840510 DEBRIS FLINGER 625 DIA SHAFT 1 11 990280 SEALING PLUG 1 12 990281 O RING 1 13 990275 O RING CORD 1 14 820700 TOP ASSEMBLY 8400 1 15 890100 CAN 8400 SERIES 1 16 140312 RETAINING CLIP 6 17 840537 LOCK WASHER 1 4 6 18 451130 1 4 20 X 1 HEX HEAD CAPSCREW ...

Page 16: ...HER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 360100 IMPELLER LOCK NUT 1 7 840261 2 HP IMPELLER 1 8 475642 WASHER 1 2 2 9 840235 BASEPLATE 2 3 5 HP J SERIES 1 10 840475 ZINC ASSEMBLY 1 11 990290 O RING 1 12 990280 SEALING PLUG 1 13 990281 O RING 1 14 140312 RETAINING CLIP 6 15 840537 LOCK WASHER 1 4 6 16 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 17 840510 DEBRIS FLINGER 625 DIA SHAFT 1 2 3JF Replacemen...

Page 17: ...75626 FLAT WASHER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 840360 IMPELLER 3 HP 1 7 475642 WASHER 1 2 1 8 840235 BASEPLATE 2 3 5 HP J SERIES 1 9 840475 ZINC ASSEMBLY 1 10 990280 SEALING PLUG 1 11 990275 O RING CORD 1 12 990281 O RING 1 13 140312 RETAINING CLIP 6 14 840537 LOCK WASHER 1 4 6 15 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 16 840510 DEBRIS FLINGER 625 DIA SHAFT 1 3 1JF Replacement Parts ...

Page 18: ...SHER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 840360 IMPELLER 3 HP 1 7 475642 WASHER 1 2 1 8 840235 BASEPLATE 2 3 5 HP J SERIES 1 9 840475 ZINC ASSEMBLY 1 10 990280 SEALING PLUG 1 11 990281 O RING 1 12 990290 O RING 1 13 140312 RETAINING CLIP 6 14 840537 LOCK WASHER 1 4 6 15 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 16 360100 IMPELLER LOCK NUT 1 17 840510 DEBRIS FLINGER 625 DIA SHAFT 1 3 3JF Replaceme...

Page 19: ...FLAT WASHER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 840560 IMPELLER 5 HP 1 7 475642 WASHER 1 2 1 8 840235 BASEPLATE 2 3 5 HP J SERIES 1 9 840475 ZINC ASSEMBLY 1 10 990280 SEALING PLUG 1 11 990281 O RING 1 12 990290 O RING 1 13 140312 RETAINING CLIP 6 14 840537 LOCK WASHER 1 4 6 15 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 16 840510 DEBRIS FLINGER 625 DIA SHAFT 1 5 1JF Replacement Parts ...

Page 20: ...0 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 360100 IMPELLER LOCK NUT 1 7 840561 5 HP IMPELLER 1 8 475642 WASHER 1 2 1 9 840235 BASEPLATE 2 3 5 HP J SERIES 1 10 840475 ZINC ASSEMBLY 1 11 990280 SEALING PLUG 1 12 990281 O RING 1 13 990290 O RING 1 14 140312 RETAINING CLIP 6 15 840537 LOCK WASHER 1 4 6 16 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 17 840510 DEBRIS FLINGER 625 DIA SHAFT 1 5 3JF Replacement Par...

Page 21: ...6 FLAT WASHER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 360100 IMPELLER LOCK NUT 1 8 475642 WASHER 1 2 1 9 840475 ZINC ASSEMBLY 1 10 702300 PUMP BASE 7 HP 1 11 990280 SEALING PLUG 1 12 990290 O RING 1 13 990281 O RING 1 14 140312 RETAINING CLIP 6 15 840537 LOCK WASHER 1 4 6 16 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 18 702100 IMPELLER 1 19 840510 DEBRIS FLINGER 625 DIA SHAFT 1 7 3JF Replacement Parts...

Page 22: ...ke ice thicker on the pond lake Storage over winter is best in a location that is out of the sun and cool but above 32 O F When storing units during the offseason it is important to store them upside down if they are going to be sitting for long periods of time Units that sit upright on a shelf for many months or even years have a greater likelihood of seals drying out Storing upside down will ens...

Page 23: ... motor assemblies will be ac cepted for warranty repair The power cord and all other components must be returned with the motor as originally assembled Any missing parts will be re placed at the customer s expense and if determined to have caused the failure could void the entire warranty Some parts are essential for structural support during shipping and others such as the power cord are es senti...

Page 24: ...crews are tight and the nozzle looks centered you can reattach the cone assembly to the baseplate Make sure the cone assembly does not have any gaps with the baseplate before tightening the 3 screws My Aerator trips the ground fault interrupter in the Control Panel This is the most common symptom of several possible problems To correctly diagnose the problem you will need to collect more informati...

Page 25: ... less than usual This can occur because of a few different reasons Most of the time this symptom is caused from unit being clogged with debris A mat of weeds many leaves plastic bags etc can clog up the unit and cause it to be starved of water If the unit does not have the proper amount of water the flow or pattern will fluctuate up and down and look sporadic If you are seeing these symptoms unplu...

Page 26: ... panel with unit unless otherwise instructed A fee of 60 per hour will be assessed for cleaning excessively dirty units and float disassembly Refer to the Owner s manual for easy to follow troubleshooting rule out site issue Note Contact Information Should be that of the person or company to contact for repair Company First Name Last Name Address City State Zip code Phone Alternate Phone Email Add...

Page 27: ...27 ...

Page 28: ... 3 1JF _______________________________ Serial Ex 8001J311725 ______________________________ Purchase Date _____________________ Purchased From ___________________________________ Registration Date ___________________________ Kasco Marine Inc 800 Deere Rd Prescott WI 54021 Phone 715 262 4488 Fax 715 262 4487 www kascomarine com sales kascomarine com 884168 ...

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